US2020108171A1PendingUtilityA1

Biocompatible Polycaprolactone Fumarate Formulations

62
Assignee: MAYO FOUND MEDICAL EDUCATION & RESPriority: Apr 8, 2011Filed: Sep 27, 2019Published: Apr 9, 2020
Est. expiryApr 8, 2031(~4.7 yrs left)· nominal 20-yr term from priority
A61L 27/18A61L 27/26C08G 63/08C08G 63/60
62
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Claims

Abstract

A polycaprolactone fumarate polymer useful as a matrix material for a biocompatible scaffold for tissue engineering applications is disclosed. The polycaprolactone fumarate polymer can be prepared by reacting caprolactone with an alkane polyol to prepare a polycaprolactone precursor, and then reacting the polycaprolactone precursor with fumaric acid or a salt thereof to prepare the polycaprolactone fumarate polymer. The use of an alkane diol, such as 1,2-propanediol, provides a linear polycaprolactone diol precursor. The use of an alkane triol, such as glycerol, provides a branched polycaprolactone triol precursor. The biocompatible polycaprolactone fumarate formulation releases no diethylene glycol or other undesirable byproducts during degradation.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A polymer having the Formula (I)
   H-A 1 -B-A 2 -C-A 1 -B-A 2 -H  (I)
   
       wherein
 A 1  is 
 
       
         
           
           
               
               
           
         
         A 2  is 
       
       
         
           
           
               
               
           
         
         B is —O—X—O— wherein X is selected from the group consisting of ethylene, trimethylene, tetramethylene, pentamethylene, C 1 -C 5 alkylethylene, C 1 -C 5 alkyltrimethylene, C 1 -C 5 alkyltetramethylene, and C 1 -C 5 alkylpentamethylene; 
         C is 
       
       
         
           
           
               
               
           
         
       
       and geometric isomers thereof; and
 n is an integer from 1 to 50. 
 
     
     
         2 . The polymer of  claim 1  wherein:
 n is an integer from 1 to 20. 
 
     
     
         3 . The polymer of  claim 1  wherein:
 n is an integer from 1 to 10. 
 
     
     
         4 . The polymer of  claim 1  wherein:
 X is methylethylene. 
 
     
     
         5 . The polymer of  claim 1  wherein the polymer has a number average molecular weight in the range of 5,000 to 15,000 g mol −1 . 
     
     
         6 . The polymer of  claim 1  wherein the polymer has a polydispersity index in the range of 1 to 6. 
     
     
         7 . A crosslinkable, biodegradable material comprising:
 the polymer of  claim 1 ; and   a free radical initiator.   
     
     
         8 . The material of  claim 7  wherein:
 the material does not include a crosslinking agent. 
 
     
     
         9 . A scaffold for tissue regeneration, the scaffold comprising:
 a biodegradable matrix comprising the polymer of  claim 1 .   
     
     
         10 . The scaffold of  claim 9  wherein:
 diethylene glycol is not released during hydrolysis of the scaffold. 
 
     
     
         11 . The scaffold of  claim 9  wherein:
 the scaffold maintains its geometrical structure and dimensions throughout an autoclave sterilization process. 
 
     
     
         12 . The scaffold of  claim 9  wherein:
 the scaffold maintains mechanical properties within an order of magnitude during an autoclave sterilization process. 
 
     
     
         13 . A polymer having the Formula (II) 
       
         
           
           
               
               
           
         
       
       wherein
 A 1  is 
 
       
         
           
           
               
               
           
         
         A 2  is 
       
       
         
           
           
               
               
           
         
         A 3  is 
       
       
         
           
           
               
               
           
         
         B is —O—X—O— wherein X is selected from the group consisting of propanetriyl, butanetriyl, pentanetriyl, C 1 -C 5 alkyl propanetriyl, C 1 -C 5 alkyl butanetriyl, and C 1 -C 5 alkyl pentanetriyl; 
         C is 
       
       
         
           
           
               
               
           
         
       
       and geometric isomers thereof; and
 n is an integer from 1 to 50. 
 
     
     
         14 . The polymer of  claim 13  wherein:
 n is an integer from 1 to 20. 
 
     
     
         15 . The polymer of  claim 13  wherein:
 n is an integer from 1 to 10. 
 
     
     
         16 . The polymer of  claim 13  wherein:
 X is propanetriyl. 
 
     
     
         17 . The polymer of  claim 13  wherein the polymer has a number average molecular weight in the range of 5,000 to 15,000 g mol −1 . 
     
     
         18 . The polymer of  claim 13  wherein the polymer has a polydispersity index in the range of 1 to 6. 
     
     
         19 . A crosslinkable, biodegradable material comprising:
 the polymer of  claim 13 ; and   a free radical initiator.   
     
     
         20 . The material of  claim 19  wherein:
 the material does not include a crosslinking agent. 
 
     
     
         21 . A scaffold for tissue regeneration, the scaffold comprising:
 a biodegradable matrix comprising the polymer of  claim 13 .   
     
     
         22 . The scaffold of  claim 21  wherein:
 diethylene glycol is not released during hydrolysis of the scaffold. 
 
     
     
         23 . The scaffold of  claim 21  wherein:
 the scaffold maintains its geometrical structure and dimensions throughout an autoclave sterilization process. 
 
     
     
         24 . The scaffold of  claim 21  wherein:
 the scaffold maintains mechanical properties within an order of magnitude during an autoclave sterilization process. 
 
     
     
         25 . A polymer prepared by a process comprising:
 (a) reacting caprolactone with an alkane polyol to prepare a polycaprolactone precursor; and   (b) reacting the polycaprolactone precursor with fumaric acid or a salt thereof.   
     
     
         26 . The polymer of  claim 25  wherein:
 step (b) comprises reacting the polycaprolactone precursor with fumaryl chloride. 
 
     
     
         27 . The polymer of  claim 25  wherein:
 the alkane polyol is selected from the group consisting of C 2 -C 5  alkane diols. 
 
     
     
         28 . The polymer of  claim 25  wherein:
 the alkane polyol is selected from the group consisting of C 2 -C 5  alkane triols. 
 
     
     
         29 . The polymer of  claim 25  wherein:
 the alkane polyol is glycerol. 
 
     
     
         30 . The polymer of  claim 25  wherein:
 the polycaprolactone precursor has a number average molecular weight in the range of 1,000 to 5,000 g mol −1 . 
 
     
     
         31 . The polymer of  claim 25  wherein:
 the polymer is prepared by a process involving two separate reactions, wherein the polycaprolactone precursor is isolated. 
 
     
     
         32 . The polymer of  claim 25  wherein:
 both the polycaprolactone precursor and the polymer are prepared in one reaction vessel without isolation of the polycaprolactone precursor.

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