US2020190675A1PendingUtilityA1

Methods and systems for fuel production

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Assignee: PROMETHEUS FUELS INCPriority: Dec 18, 2018Filed: Feb 3, 2020Published: Jun 18, 2020
Est. expiryDec 18, 2038(~12.4 yrs left)· nominal 20-yr term from priority
B01J 37/0215B01J 23/72B01J 21/18B01J 35/33B01J 35/59C25B 13/00B01D 71/0212B01D 71/0211C25B 13/05C25B 11/042C25B 11/04C25B 3/26C25B 13/02C25B 11/073C25B 9/19C25B 9/01C25B 3/03C25B 9/77C25B 3/25C25B 15/081C25B 15/087C25B 9/015C25B 15/08C25B 15/085C25B 9/21C25B 9/05C25B 15/083C25B 3/07Y02P20/133C25B 3/04C25B 1/135C01B 32/15
63
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Claims

Abstract

The present disclosure provides systems and methods for producing carbon products via electrochemical reduction from fluid streams containing a carbon-containing material, such as, for example, carbon dioxide. Electrochemical reduction systems and methods of the present disclosure may comprise micro- or nanostructured membranes for separation and catalytic processes. The electrochemical reduction systems and methods may utilize renewable energy sources to generate a carbon product comprising one or more carbon atoms (C1+ product), such as, for example, fuel. This may be performed at substantially low (or nearly zero) net or negative carbon emissions.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A system for generating a carbon product comprising one or more carbon atoms (C1+ product), comprising:
 a first compartment;   a second compartment; and   a separation unit separating said first compartment and said second compartment, wherein said separation unit comprises (i) an anode, (ii) a cathode, and (iii) a membrane comprising a plurality of pores, wherein said plurality of pores are configured to bring said first compartment in fluid communication with said second compartment,   wherein said cathode and said anode are configured to reduce said carbon-containing material to said C1+ product in said first compartment while a voltage is applied between said cathode and said anode, and   wherein said plurality of pores are configured to direct said C1+ product from said first compartment to said second compartment.   
     
     
         2 . The system of  claim 1 , further comprising a gas contactor in fluid communication with said first compartment, wherein said gas contactor is configured to bring said carbon-containing material in contact with water to yield a solution comprising said carbon-containing material. 
     
     
         3 . The system of  claim 1 , wherein said membrane comprises one or more materials selected from the group consisting of carbon nanotubes, carbon nanospheres, carbon nano-onions, graphene, and porous pyrolyzed carbon. 
     
     
         4 . The system of  claim 1 , wherein said cathode further comprises a catalyst. 
     
     
         5 . The system of  claim 4 , wherein said catalyst comprises a metal nanoparticle. 
     
     
         6 . The system of  claim 5 , wherein said metal nanoparticle comprise a metal selected from the group consisting of copper, nickel, platinum, iridium, ruthenium, palladium, tin, silver, and gold. 
     
     
         7 . The system of  claim 4 , wherein said catalyst is N-doped. 
     
     
         8 . The system of  claim 1 , further comprising a voltage source configured to supply said voltage. 
     
     
         9 . The system of  claim 8 , wherein said voltage source comprises a renewable power source. 
     
     
         10 . The system of  claim 8 , wherein said voltage source comprises one or more members selected from the group consisting of a photovoltaic power source, a wind power source, a geothermal power source, a hydroelectric power source, a tidal power source, and nuclear power. 
     
     
         11 . The system of  claim 1 , further comprising an ion exchange membrane between said cathode and said anode. 
     
     
         12 . The system of  claim 1 , wherein said system is configured to have a single pass selectivity for said C1+ product of at least about 70%. 
     
     
         13 . The system of  claim 1 , wherein a pore of said plurality of pores has a pore size of less than or equal to about 5 micrometers. 
     
     
         14 . The system of  claim 13 , wherein said pore size is less than or equal to about 100 nanometers. 
     
     
         15 . The system of  claim 14 , wherein said pore size is less than or equal to about 10 nanometers. 
     
     
         16 . The system of  claim 1 , wherein said C1+ product comprises one or more members selected from the group consisting of methanol, ethanol, propanol, and butanol. 
     
     
         17 . The system of  claim 1 , wherein said first compartment comprises said cathode and said second compartment comprises said anode. 
     
     
         18 . The system of  claim 1 , wherein said first compartment comprises said cathode and said membrane. 
     
     
         19 . The system of  claim 1 , wherein said separation unit further comprises an extractor. 
     
     
         20 . The system of  claim 19 , wherein said extractor comprises said second compartment and said second compartment said membrane.

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