Machine for manufacturing continuous toilet seat cover reels and methods of using the same

Abstract

The present disclosure relates a machine for manufacturing continuous toilet seat cover reels. In certain embodiments, the machine includes: a continuous paper reel transmission mechanism, a modular cutting mechanism, and a counting wheel. The continuous paper reel transmission mechanism receives continuous paper from a continuous paper reel on a continuous paper reel rotating shaft. The modular cutting mechanism with a modular cutting wheel receives continuous paper reel from the continuous paper reel transmission mechanism and perforates the continuous paper reel using the modular cutting wheel to generate a continuous toilet seat cover. The counting wheel counts the number of toilet seat cover sheets on the continuous toilet seat cover generated. When the number of toilet seat cover sheets generated reaches a predetermined number, continuous toilet seat cover reel output device cuts last toilet seat cover sheet from the continuous toilet seat cover to produce the continuous toilet seat cover reel.

What is claimed is: 
     
         1 . A continuous toilet seat cover reel, comprising:
 a plurality of toilet seat cover sheets perforated and arranged in the continuous toilet seat cover reel, wherein each of the plurality of toilet seat cover sheets comprises:   a seat cover portion, and   a splash prevention portion, wherein the splash prevention portion comprises a splash prevention tongue, and a top end of the splash prevention tongue,   wherein the seat cover portion and the splash prevention portion are perforated by a splash prevention perforated tear line to allow a user to separate the seat cover portion from the splash prevention portion for use on a toilet.   
     
     
         2 . The continuous toilet seat cover reel of  claim 1 , wherein the continuous toilet seat cover reel comprises a predetermined number of toilet seat cover sheet and each toilet seat cover sheet has a predetermined length L. 
     
     
         3 . The continuous toilet seat cover reel of  claim 2 , wherein the continuous toilet seat cover reel comprises:
 a sheet perforated tear line between two adjacent toilet seat cover sheets to allow the user to separate a toilet seat cover sheet from the continuous toilet seat cover reel; and   a sheet separation marking line printed between two adjacent toilet seat cover sheets to indicate where the toilet seat cover sheet is to be separated from the continuous toilet seat cover reel.   
     
     
         4 . The continuous toilet seat cover reel of  claim 3 , wherein the top end of the splash prevention tongue comprises one or more vertical splash prevention perforated tear lines and horizontal splash prevention perforated tear lines for the user to separate the splash prevention portion from the seat cover portion. 
     
     
         5 . The continuous toilet seat cover reel of  claim 4 , wherein each of the sheet perforated tear lines, the splash prevention perforated tear line, the vertical splash prevention perforated tear lines and the horizontal splash prevention perforated tear lines comprises a plurality of attached segments and a plurality of detached segments for easy separation. 
     
     
         6 . The continuous toilet seat cover reel of  claim 1 , wherein each toilet seat cover sheet comprises a counting indicator, wherein the counting indicator comprises:
 an opto-electrical counting hole punctured in a predetermined location of the toilet seat cover sheet; and   a counting marking printed in a predetermined location of the toilet seat cover sheet.   
     
     
         7 . A machine for manufacturing continuous toilet seat cover reels, comprising:
 a continuous paper reel transmission mechanism for receiving continuous paper from a continuous paper reel on a continuous paper reel rotating shaft;   a modular cutting mechanism having a modular cutting wheel for receiving the continuous paper reel from the continuous paper reel transmission mechanism and perforating the continuous paper reel using the modular cutting wheel to generate a continuous toilet seat cover; and   a counting wheel for counting the number of toilet seat cover sheets on the continuous toilet seat cover generated by the modular cutting wheel,   wherein the continuous paper reel transmission mechanism supplies the continuous paper reel to the modular cutting mechanism to form a plurality of toilet seat cover sheets on the continuous toilet seat cover, while the counting wheel counts the number of toilet seat cover sheets on the continuous toilet seat cover generated by the modular cutting wheel, and when the number of toilet seat cover sheets on the continuous toilet seat cover reaches a predetermined number of toilet seat cover sheets per each continuous toilet seat cover reel, the machine produces one continuous toilet seat cover reel.   
     
     
         8 . The machine of  claim 7 , wherein the continuous toilet seat cover reel, comprising:
 a plurality of toilet seat cover sheets perforated and rolled in the continuous toilet seat cover reel, wherein each of the plurality of toilet seat cover sheets comprises:   a seat cover portion, and   a splash prevention portion, wherein the splash prevention portion comprises a splash prevention tongue, and a top end of the splash prevention tongue,   wherein the seat cover portion and the splash prevention portion are perforated by a splash prevention perforated tear line to allow the user to separate the seat cover portion from the splash prevention portion for use on a toilet.   
     
     
         9 . The machine of  claim 8 , wherein the continuous toilet seat cover reel comprises the predetermined number of toilet seat cover sheet and each toilet seat cover sheet has a predetermined length L. 
     
     
         10 . The machine of  claim 9 , wherein the continuous toilet seat cover reel comprises:
 a sheet perforated tear line between two adjacent toilet seat cover sheets to allow the user to separate a toilet seat cover sheet from the continuous toilet seat cover reel; and   a sheet separation marking line printed between two adjacent toilet seat cover sheets to indicate where the toilet seat cover sheet is to be separated from the continuous toilet seat cover reel.   
     
     
         11 . The machine of  claim 10 , wherein the top end of the splash prevention tongue comprises one or more vertical splash prevention perforated tear lines and horizontal splash prevention perforated tear lines for the user to separate the splash prevention portion from the seat cover portion. 
     
     
         12 . The machine of  claim 11 , wherein each of the sheet perforated tear lines, the splash prevention perforated tear line, the vertical splash prevention perforated tear lines and the horizontal splash prevention perforated tear lines comprises a plurality of attached segments and a plurality of detached segments for easy separation. 
     
     
         13 . The machine of  claim 12 , wherein the modular cutting wheel perforates the sheet perforated tear lines between two adjacent toilet seat cover sheets, the splash prevention perforated tear line, the vertical splash prevention perforated tear lines and the horizontal splash prevention perforated tear lines between the seat cover portion and the splash prevention portion. 
     
     
         14 . The machine of  claim 13 , wherein each toilet seat cover sheet comprises a counting indicator, wherein the counting indicator comprises:
 an opto-electrical counting hole punctured in a predetermined location of the toilet seat cover sheet; and   a counting marking printed in a predetermined location of the toilet seat cover sheet.   
     
     
         15 . The machine of  claim 13 , wherein the modular cutting mechanism comprises:
 an opto-electrical counting hole punching device to puncture the opto-electrical counting hole in the predetermined location of the toilet seat cover sheet; and   a counting marking printing device to print the counting marking in the predetermined location of the toilet seat cover sheet.   
     
     
         16 . The machine of  claim 10 , wherein the machine comprises a printing wheel to print the sheet separation marking lines between two adjacent toilet seat cover sheets. 
     
     
         17 . The machine of  claim 7 , wherein the machine comprises a pressing wheel to press the continuous paper reel against the modular cutting wheel to generate the continuous toilet seat cover. 
     
     
         18 . The machine of  claim 7  further comprising a continuous toilet seat cover reel output device, wherein when the number of toilet seat cover sheets on the continuous toilet seat cover generated reaches the predetermined number of toilet seat cover sheet per continuous toilet seat cover reel, the continuous toilet seat cover reel output device cuts the last sheet of toilet seat cover sheet from the continuous toilet seat cover to produce the continuous toilet seat cover reel. 
     
     
         19 . A method of manufacturing continuous toilet seat cover reel, comprising:
 loading, by a manufacturing staff, a continuous paper roll onto a continuous paper reel rotating shaft in a first end of a machine for manufacturing continuous toilet seat cover reels;   threading the continuous paper on the continuous paper roll through a continuous paper reel transmission mechanism, a printing wheel, a modular cutting mechanism, a counting wheel of the machine, onto a reel at a continuous toilet seat cover reel output device in a second end;   perforating, by a modular cutting wheel of the modular cutting mechanism, the continuous paper roll to form sheet perforated tear lines between two adjacent toilet seat cover sheets, a splash prevention perforated tear line between a seat cover portion and a splash prevention portion of the toilet seat cover sheet, one or more vertical splash prevention perforated tear lines and horizontal splash prevention perforated tear lines between the seat cover portion and the splash prevention portion of a toilet seat cover sheet on a continuous toilet seat cover;   counting, by a counting wheel, the number of toilet seat cover sheets generated on the continuous toilet seat cover by the modular cutting wheel; and   cutting, by the continuous toilet seat cover reel output device, the last sheet of toilet seat cover sheet from the continuous toilet seat cover to produce the continuous toilet seat cover reel.   
     
     
         20 . The method of  claim 19  further comprising:
 removing, by the continuous toilet seat cover reel output device, the continuous toilet seat cover reel produced at the continuous toilet seat cover reel output device; and 
 replacing the continuous paper roll when the continuous paper roll runs out.