US2020391283A1PendingUtilityA1

Mold device

43
Assignee: DENSO CORPPriority: Feb 28, 2018Filed: Aug 28, 2020Published: Dec 17, 2020
Est. expiryFeb 28, 2038(~11.6 yrs left)· nominal 20-yr term from priority
B22C 9/06B22D 17/20B22C 3/00B22D 17/22B22D 21/04B22D 17/2209B22C 9/061B22D 21/007
43
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Claims

Abstract

A mold device is capable of producing a member formed from aluminum, and includes a mold and a molten metal supply part. The mold is capable of forming a cavity into which molten aluminum is charged. The mold has a base part formed from iron and a surface layer part. The surface layer part is provided on the cavity side of the base part and contains 20 weight % or more of chromium. A dichromium trioxide film is formable on a surface of the cavity side of the surface layer part. The molten metal supply part is capable of supplying molten aluminum into the cavity.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A mold device that is capable of producing an aluminum die-cast member, comprising:
 a mold capable of forming a cavity into which molten aluminum is charged and has a base part formed from iron and a surface layer part, the surface layer part being provided on the cavity side of the base part, containing 20 weight % or more of chromium, and being capable of forming a dichromium trioxide film on a surface of the cavity side; and   a molten metal supply part capable of supplying molten aluminum into the cavity, wherein   the mold has a concentration transition part that is provided between the base part and the surface layer part and in which a chromium concentration constantly increases from the base part toward the surface layer part, and   the base part, the concentration transition part, and the surface layer part are integrally formed.   
     
     
         2 . A mold device that is capable of producing an aluminum die-cast member, comprising:
 a mold capable of forming a cavity into which molten aluminum is charged and has a base part formed from iron and a surface layer part, the surface layer part being provided on the cavity side of the base part, containing 20 weight % or more of chromium, and being capable of forming a dichromium trioxide film on a surface of the cavity side;   a molten metal supply part capable of supplying molten aluminum into the cavity, and   an oxidant supply part capable of supplying an oxidant onto the surface of the surface layer part on the cavity side.   
     
     
         3 . The mold device according to  claim 2 , wherein the oxidant is an oxidizing acid. 
     
     
         4 . The mold device according to  claim 1 , wherein the surface layer part has a thickness of 30 μm or more and 200 μm or less. 
     
     
         5 . The mold device according to  claim 1 , wherein the base part has a carbon concentration of 0.07 weight % or less.

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