Method for producing carbodiimide compound

Abstract

A method for producing a carbodiimide compound, comprising a carbodiimide production step of reacting an aliphatic tertiary isocyanate compound (A) in the presence of an organic alkali metal compound (B) having Lewis basicity.

1 . A method for producing a carbodiimide compound, comprising a carbodiimide production step of reacting an aliphatic tertiary isocyanate compound (A) in the presence of an organic alkali metal compound (B) having Lewis basicity. 
     
     
         2 . The method for producing a carbodiimide compound according to  claim 1 , wherein the organic alkali metal compound (B) having Lewis basicity is at least one of a metal alkoxide, a metal amide, and a metal carboxylate. 
     
     
         3 . The method for producing a carbodiimide compound according to  claim 1 , wherein the aliphatic tertiary isocyanate compound (A) is a compound in which at least one aromatic ring is bonded to a tertiary carbon atom to which an isocyanate group is bonded. 
     
     
         4 . The method for producing a carbodiimide compound according to  claim 1 , wherein the aliphatic tertiary isocyanate compound (A) is at least one of tetramethylxylylerte diisocyanate and 3-isopropenyl-α,α-dimethylbenzyl isocyanate. 
     
     
         5 . The method for producing a carbodiimide compound according to  claim 1 , wherein the aliphatic tertiary isocyanate compound (A) is reacted in the presence of the organic alkali metal compound (B) having Lewis basicity and a phase transfer catalyst (C) in the carbodiimide production step. 
     
     
         6 . The method for producing a carbodiimide compound according to  claim 5 , wherein the phase transfer catalyst (C) is at least one of crown ether, a quaternary ammonium salt, and a compound represented by the following general formula (1): 
       
         
           
           
               
               
           
         
         wherein X and Y are each independently a methyl group, an ethyl group, a propyl group, a butyl group, or a phenyl group; R 1  is an alkylene group having 2 to 3 carbon atoms; and m is an integer of 2 to 500. 
       
     
     
         7 . The method for producing a carbodiimide compound according to  claim 1 , wherein the method comprises an end-capping step of end-capping a portion of an isocyanate group in the aliphatic tertiary isocyanate compound (A) with an end-capping agent at at least one time point among three time points, before the carbodiimide production step, during the production step, and after the production step, and the end-capping agent is a compound (D-1) represented by the following general formula (2-1): 
       
         
           
           
               
               
           
         
         wherein Z is a methyl group, an ethyl group, a propyl group, a butyl group, or a phenyl group; R 2  is an alkylene group having 2 to 3 carbon atoms; and n is an integer of 2 to 500. 
       
     
     
         8 . The method for producing a carbodiimide compound according to  claim 1 , wherein the method comprises a chain extension step of reacting a portion of an isocyanate group in the aliphatic tertiary isocyanate compound (A) with a chain extender at at least one time point among three time points, before the carbodiimide production step, during the production step, and after the production step, and the chain extender is a compound (D-2) represented by the following general formula (2-2): 
       
         
           
           
               
               
           
         
         wherein R 3  is an alkylene group having 2 to 3 carbon atoms; and p is an integer of 2 to 500. 
       
     
     
         9 . The method for producing a carbodiimide compound according to  claim 1 , wherein the method comprises an adsorption and removal step of performing adsorption and removal of the organic alkali metal compound (B) having Lewis basicity, with an adsorbent (E), after the carbodiimide production step. 
     
     
         10 . The method for producing a carbodiimide compound according to  claim 9 , wherein the adsorbent (E) is at least one of a synthetic aluminum silicate-based adsorbent, synthetic magnesium silicate, an acidic cation-exchange resin, a basic anion-exchange resin, alumina, a silica gel-based adsorbent, a zeolite-based adsorbent, hydrotalcites, a magnesium oxide-aluminum oxide-based solid solution, aluminum hydroxide, magnesium oxide, and an aluminum hydroxide-sodium hydrogen carbonate coprecipitate (dawsonite). 
     
     
         11 . A method for producing a stabilizer having a purity of 90% by mass or more and comprising no phospholene oxides or comprising phospholene oxides at a content of 1 ppm by mass or less, wherein the method comprises the production method according to  claim 1 . 
     
     
         12 . A carbodiimide composition comprising a carbodiimide compound with an aliphatic tertiary isocyanate compound (A) as a structural unit, and an alkali metal, and comprising no phospholene oxides or comprising phospholene oxides at a content of 1 ppm by mass or less. 
     
     
         13 . The carbodiimide composition according to  claim 12 , further comprising a phase transfer catalyst (C). 
     
     
         14 . A stabilizer comprising a carbodiimide compound with an aliphatic tertiary isocyanate compound (A) as a structural unit, and an alkali metal, and comprising no phospholene oxides or comprising phospholene oxides at a content of 1 ppm by mass or less. 
     
     
         15 . The stabilizer according to  claim 14 , further comprising a phase transfer catalyst (C). 
     
     
         16 . An ester-based resin composition comprising the carbodiimide composition according to  claim 12 , and an ester-based resin. 
     
     
         17 . The ester-based resin composition according to  claim 16 , comprising the carbodiimide composition at a content of 0.2 to 5.0 parts by mass based on 100 parts by mass of the ester-based resin. 
     
     
         18 . An ester-based resin composition comprising the stabilizer according to  claim 14 , and an ester-based resin. 
     
     
         19 - 23 . (canceled)