US2021046066A1PendingUtilityA1
Acetate salt of buprenorphine and methods for preparing buprenorphine
Est. expiryMar 10, 2035(~8.7 yrs left)· nominal 20-yr term from priority
C07D 489/12C07B 2200/13A61K 31/485A61P 25/04
69
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Claims
Abstract
The present disclosure provides acetate salts of buprenorphine, and its anhydrates, solvates, hydrates, and crystalline forms thereof, where the acetate salts of buprenorphine are essentially free of impurities. The disclosure further provides method of preparing the acetate salts, buprenorphine free base prepared from the acetate salts, other salts prepared from the free base, and pharmaceutical compositions thereof essentially free of impurities.
Claims
exact text as granted — not AI-modifiedWhat is claimed:
1 . An acetate salt of buprenorphine.
2 . The acetate salt of buprenorphine of claim 1 , comprising a hydrate.
3 . The acetate salt of buprenorphine of claim 2 , wherein the hydrate comprises from 1 to 6 water molecules per molecule of the acetate salt of buprenorphine.
4 . The acetate salt of buprenorphine of claim 3 , wherein the hydrate is a tetrahydrate.
5 . A purified acetate salt of buprenorphine of any one of claims 1 to 4 .
6 . The purified acetate salt of buprenorphine of claim 5 , which is an essentially pure acetate salt of buprenorphine.
7 . A crystalline form of the acetate salt of buprenorphine of any one of claims 1 to 6 .
8 . A crystalline form of the acetate salt of buprenorphine of claim 4 .
9 . The crystalline form of claim 8 , characterized by an X-ray powder diffraction pattern obtained by exposure to CuKα radiation comprising peaks at 2θ angles substantially equivalent to at least the peaks at 16.21 and 18.70, and having at least one additional peak at a 2θ angle substantially equivalent to at least one of the peaks at 8.77, 10.31, or 18.47.
10 . The crystalline form of claim 8 , characterized by an X-ray powder diffraction pattern obtained by exposure to CuKα radiation comprising peaks at 2θ angles substantially equivalent to at least the peaks at 8.77, 10.31, 16.21, 18.47, and 18.70, and having at least one additional peak at a 2θ angle substantially equivalent to at least one of the peaks at 6.38, 11.93, or 19.40.
11 . The crystalline form of claim 8 , characterized by an X-ray powder diffraction pattern obtained by exposure to CuKα radiation comprising peaks at diffraction angles substantially equivalent to at least the peaks at those in the following table:
Position [°2Theta]
6.38
8.77
10.31
11.93
16.21
18.47
18.70
19.40
12 . The crystalline form of claim 8 , which has an X-ray powder diffraction pattern substantially the same as the X-ray powder diffraction pattern shown in FIG. 4 when measuring using CuKα radiation.
13 . The crystalline form of any one of claims 8 to 12 , wherein the crystalline form exhibits a first transition region with at least one peak position at from about 50° C. to about 140° C. as measured by a heat flow differential scanning calorimeter at a heating rate of about 10° C. per minute.
14 . The crystalline form of any one of claims 8 to 13 , wherein the crystalline form exhibits a second transition region having a peak position at from about 217° C. to about 225° C. as measured by a heat flow differential scanning calorimeter at a heating rate of about 10° C. per minute.
15 . The crystalline form of claim 14 , which exhibits an integral ratio of from about 7 to about 8 for the first transition region at from about 50° C. to about 140° C. relative to the second transition region at from about 217° C. to about 225° C., wherein the integrals are determined over the temperature ranges of from about 35° C. to about 180° C. and from about 203° C. to about 233° C., respectively.
16 . The crystalline form of claim 15 , wherein the crystalline form exhibits an integral ratio of from about 7.1 to about 7.8.
17 . The crystalline form of any one of claims 8 to 16 , characterized in that it is a monoclinic crystal.
18 . The crystalline form of claim 17 , wherein the unit cell parameters are a=10.5±0.5 Å, b=10.9±0.5 Å, and c=14.4±0.5 Å.
19 . The crystalline form of claim 17 , wherein the unit cell parameters are a=10.52±0.05 Å, b=10.92±0.05 Å, and c=14.44±0.05 Å.
20 . The crystalline form of any one of claims 17 to 19 , wherein the space group is P2 1 .
21 . A pharmaceutical composition comprising the acetate salt of buprenorphine of any one of claims 1 to 6 or the crystalline form of any of claims 7 to 20 , and a pharmaceutically acceptable carrier.
22 . A method for treating pain comprising administering to an animal in need thereof an effective amount of the acetate salt of buprenorphine of any one of claims 1 to 6 , the crystalline form of any of claims 7 to 20 or a pharmaceutical composition of claim 21 .
23 . A method for preparing an acetate salt of buprenorphine, comprising the steps of:
(a) contacting buprenorphine free base with a solution comprising acetic acid in a dissolution vessel to form an admixture, wherein the admixture is at a temperature of from about 40° C. to about 80° C.; (b) optionally filtering the admixture of step (a); (c) adding an agent to the admixture produced in step (a) or (b) to precipitate the acetate salt of buprenorphine; and (d) isolating the acetate salt of buprenorphine precipitated in step (c).
24 . The method of claim 23 , wherein in step (a) the buprenorphine free base is contacted with from about 2 mass equivalents to about 6 mass equivalents of the solution comprising acetic acid relative to the starting mass of the free base.
25 . The method of claim 23 , wherein the buprenorphine free base is contacted with from about 3 mass equivalents to about 5 mass equivalents of the solution comprising acetic acid relative to the starting mass of the free base.
26 . The method of any one of claims 23 to 25 , wherein the solution comprising acetic acid is an aqueous solution.
27 . The method of claim 26 , wherein the aqueous solution has from about 40 wt % to about 70 wt % acetic acid relative to the weight of the aqueous solution.
28 . The method of claim 26 , wherein the aqueous solution has from about 45 wt % to about 60 wt % acetic acid relative to the weight of the aqueous solution.
29 . The method of any one of claims 23 to 28 , wherein in step (a) the admixture is at a temperature of from about 40° C. to about 80° C. for a period of time such that a substantial portion of the buprenorphine free base has dissolved.
30 . The method of claim 29 , wherein in step (a) the admixture is at a temperature of from about 45° C. to about 75° C. for a period of time such that a substantial portion of the buprenorphine free base has dissolved.
31 . The method of claim 29 , wherein in step (a) the admixture is at a temperature of from about 50° C. to about 70° C. for a period of time such that a substantial portion of the buprenorphine free base has dissolved.
32 . The method of any one of claims 23 to 31 , wherein in step (a) the admixture is agitated to accelerate dissolution of the buprenorphine free base.
33 . The method of claim 23 , wherein the admixture of step (a) is filtered in step (b) in a filtration apparatus.
34 . The method of claim 33 , wherein in step (b), the admixture of step (a) added to the filtration apparatus is at a temperature of from about 40° C. to about 80° C.
35 . The method of claim 33 , wherein in step (b), the admixture of step (a) added to the filtration apparatus is at a temperature of from about 45° C. to about 75° C.
36 . The method of any one of claims 33 to 35 , wherein an additional volume of a solution comprising acetic acid is used to rinse the dissolution vessel, the filtration apparatus or the dissolution vessel and the filtration apparatus.
37 . The method of claim 36 , wherein the additional volume of the solution comprising acetic acid is from about 0.1 mass equivalents to about 2.0 mass equivalents relative to the starting mass of the buprenorphine free base in step (a).
38 . The method of claim 36 , wherein the additional volume of the solution comprising acetic acid is from about 0.3 mass equivalents to about 0.5 mass equivalents relative to the starting mass of the buprenorphine free base in step (a).
39 . The method of any one of claims 36 to 38 , wherein the additional volume of the solution is acetic acid in an aqueous solution.
40 . The method of claim 39 , wherein the additional volume of the solution comprising acidic acid is an aqueous solution comprising acetic acid present at from about 40 wt % to about 70 wt % relative to the weight of the solution.
41 . The method of any one of claims 23 to 40 , wherein in step (c) the agent is selected from an anti-solvent, a seed crystal, and combinations thereof.
42 . The method of claim 41 , wherein the agent comprises an anti-solvent.
43 . The method of claim 42 , wherein the anti-solvent comprises water.
44 . The method of claim 42 or 43 , wherein from about 0.2 mass equivalents to about 8.0 mass equivalents of anti-solvent relative to the starting mass of free base in step (a) are added to the admixture of step (a) or (b).
45 . The method of any one of claims 42 to 44 , wherein the anti-solvent is added at within about 10° C. of the temperature of the admixture of step (a) or step (b).
46 . The method of claim 45 , wherein the anti-solvent is added at a temperature within about 5° C. of the temperature of the admixture of step (a) or step (b).
47 . The method of claim 41 , wherein the agent comprises a seed crystal.
48 . The method of claim 47 , wherein the seed crystal comprises an acetate salt of buprenorphine.
49 . The method of claim 48 , wherein from about 0.1 wt % to about 5.0 wt % of seed crystal is added to the admixture of step (a) or (b) relative to the starting mass of the buprenorphine free base in step (a).
50 . The method of any one of claims 47 to 49 , wherein the admixture of step (a) or (b) is at a temperature of from about 40° C. to about 80° C. when the seed crystal is added.
51 . The method of claim 50 , wherein the admixture of step (a) or (b) is at a temperature of from about 55° C. to about 65° C. when the seed crystal is added.
52 . The method of claim 41 , wherein a first amount of the anti-solvent is added followed by addition of the seed crystal.
53 . The method of claim 52 , wherein the addition of the seed crystal is followed by the addition of a second amount of the anti-solvent.
54 . The method of claim 52 or 53 , wherein the first amount of the anti-solvent is from about 0.2 mass equivalents to about 2.0 mass equivalents relative to the starting mass of the buprenorphine free base in step (a).
55 . The method of any one of claims 52 to 54 , wherein from about 0.1 wt % to about 5.0 wt % of the seed crystal is added relative to the starting mass of the buprenorphine free base in step (a).
56 . The method of any one of claims 53 to 55 , wherein the second amount of anti-solvent is from about 1.0 mass equivalent to about 6.5 mass equivalents relative to the starting mass of the buprenorphine free base in step (a).
57 . The method of any one of claims 23 to 56 , further comprising cooling the admixture to a temperature of about 30° C. or lower following addition of the agent and prior to isolating the acetate salt of buprenorphine in step (d).
58 . The method of any one of claims 23 to 56 , further comprising adding a co-solvent to the admixture following the precipitation of step (c) and prior to the isolating of the acetate salt of buprenorphine in step (d).
59 . The method of claim 58 , wherein the co-solvent is selected from methanol, ethanol, isopropyl alcohol, and combinations thereof.
60 . The method of claim 58 , wherein the co-solvent is isopropyl alcohol.
61 . The method of any one of claims 58 to 60 , further comprising cooling the admixture to a temperature of about 30° C. or lower following addition of the co-solvent and prior to the isolating of the acetate salt of buprenorphine in step (d).
62 . The method of any one of claims 23 to 61 , wherein the isolation in step (d) is accomplished by filtration.
63 . The method of any one of claims 23 to 62 , further comprising slurrying the acetate salt of buprenorphine obtained from the isolation of step (d) with a slurrying solution comprising water and an alcohol, and filtering the acetate salt therefrom.
64 . A buprenorphine acetate salt product obtained from the method of any one of claims 23 to 63 .
65 . The product of claim 64 , wherein the product comprises about 0.10 wt % or less of a compound of formula (10):
or a salt thereof.
66 . The product of claim 64 or 65 , wherein the product comprises about 0.10 wt % or less of a compound of formula (11):
or a salt thereof.
67 . The product of any one of claims 64 to 66 , wherein the product comprises about 0.10 wt % or less of a compound of formula (12):
or a salt thereof.
68 . The product of claim 67 , wherein the product comprises about 0.08 wt % or less of the impurity represented by the Compound of formula (12) or a salt thereof.
69 . The product of any one of claims 64 to 68 , wherein the product comprises about 0.10 wt % or less of a compound of formula (14):
or a salt thereof.
70 . The product of any one of claims 64 to 69 , wherein the product comprises about 0.10 wt % or less of a compound of formula (13):
or a salt thereof.
71 . The product of any one of claims 64 to 70 , wherein the product comprises about 0.10 wt % or less of a compound of formula (15):
or a salt thereof.
72 . A pharmaceutical composition comprising the product of any one of claims 64 to 71 and a pharmaceutically acceptable carrier.
73 . A method for treating pain comprising administering to an animal in need thereof an effective amount of the product of any one of claims 64 to 71 .
74 . A method for preparing buprenorphine free base comprising the steps of:
(a) contacting an acetate salt of buprenorphine with a solution and a basic material to form an admixture; (b) agitating the admixture of step (a) at a temperature of from about 20° C. to about 90° C. to provide buprenorphine free base; (c) isolating the buprenorphine free base of step (b); and (d) optionally repeating steps (a) through (c) one or more times.
75 . The method of claim 74 , wherein in step (a), the acetate salt of buprenorphine is contacted with at least about 1 mass equivalent of the solution relative to the starting mass of the acetate salt in step (a).
76 . The method of claim 74 or 75 , wherein the solution of step (a) comprises water and an alcohol.
77 . The method of claim 76 , wherein the solution comprises from about 30 wt % to about 70 wt % alcohol in water.
78 . The method of claim 76 , wherein the solution comprises from about 40 wt % to about 60 wt % alcohol in water.
79 . The method of any one of claims 76 to 78 , wherein the alcohol is selected from methanol, ethanol, isopropyl alcohol, and combinations thereof.
80 . The method of claim 79 , wherein the alcohol is isopropyl alcohol.
81 . The method of claim 74 , wherein the basic material is selected from a hydroxide, carbonate, alkoxide, hydride, phosphate, borate, oxide, cyanide, silicate, amine, and combinations thereof.
82 . The method of claim 74 , wherein the acetate salt of buprenorphine is contacted with from about 0.5 molar equivalents to about 20 molar equivalents of basic material relative to starting moles of the acetate salt of buprenorphine in step (a).
83 . The method of claim 82 , wherein the acetate salt of buprenorphine is contacted with from about 1 molar equivalent to about 10 molar equivalents of basic material relative to the starting moles of acetate salt of buprenorphine in step (a).
84 . The method of any one of claims 74 to 83 , wherein the admixture of step (a) is agitated in step (b) for from about 1 hour to about 36 hours.
85 . The method of claim 84 , wherein agitating step (b) takes from about 2 hours to about 8 hours.
86 . The method of claim 84 or 85 , wherein in step (b) the admixture is agitated at a temperature of from about 25° C. to about 90° C.
87 . The method of claim 86 , wherein in step (b) the admixture is agitated at a temperature of from about 30° C. to about 45° C.
88 . The method of any one of claims 74 to 87 , wherein the isolating in step (c) is accomplished by filtration.
89 . The method of any one of claims 74 to 88 , further comprising a step of slurrying the buprenorphine free base of step (c) with a slurrying solution comprising water and an alcohol, and filtering the free base therefrom.
90 . A buprenorphine free base product obtained from the method of any one of claims 74 to 89 .
91 . The product of claim 90 , wherein the product comprises about 0.10 wt % or less of a compound of formula (10):
92 . The product of claim 90 or 91 , wherein the product comprises about 0.10 wt % or less of a compound of formula (11):
93 . The product of any one of claims 90 to 92 , wherein the product comprises about 0.10 wt % or less of a compound of formula (12):
94 . The product of claim 93 , wherein the product comprises about 0.08 wt % or less of the impurity represented by the compound of formula (12).
95 . The product of any one of claims 90 to 94 , wherein the product comprises about 0.10 wt % or less of a compound of formula (14):
96 . The product of any one of claims 90 to 95 , wherein the product comprises about 0.10 wt % or less of a compound of formula (13):
97 . The product of any one of claims 90 to 96 , wherein the product comprises about 0.10 wt % or less of a compound of formula (15):
98 . A pharmaceutical composition comprising the product of any one of claims 90 to 97 and a pharmaceutically acceptable carrier.
99 . A method for treating pain comprising administering to an animal in need thereof an effective amount of the product of any one of claims 90 to 97 or a pharmaceutical composition of claim 98 .
100 . A method for preparing buprenorphine free base, comprising treating an acetate salt of buprenorphine at a pressure, temperature and for a time sufficient to remove the acetic acid.
101 . The method of claim 100 , wherein the pressure is a sub-atmospheric pressure of from about 100 Torr to about 200 Torr.
102 . The method of claim 101 , wherein the temperature is at least about 30° C. and the time is at least about 1 hour.
103 . The method of claim 102 , wherein the temperature is at least about 50° C.
104 . The method of claim 102 , wherein the temperature is at least about 65° C.
105 . The method of any one of claims 100 to 104 , wherein the treatment lasts at least about 5 hours.
106 . The method of claim 105 , wherein the treatment lasts at least about 10 hours.
107 . The method of any one of claims 100 to 106 , further comprising slurrying the buprenorphine free base with a slurrying solution comprising water and an alcohol, and filtering the free base therefrom.
108 . The method of claim 100 , wherein the pressure is an atmospheric pressure of from about 620 Torr to about 780 Torr.
109 . The method of claim 108 , wherein the temperature is from about 65° C. to about 100° C.
110 . The method of claim 108 or 109 , wherein the treatment lasts at least about 7 hours.
111 . The method of any one of claims 108 to 110 , wherein the treatment lasts long enough to form essentially pure buprenorphine free base.
112 . The method of any one of claims 100 to 111 , wherein acetic acid in the final buprenorphine free base product is present at less than about 0.5 wt %.
113 . A buprenorphine free base product obtained from the method of any one of claims 100 to 112 .
114 . A pharmaceutical composition comprising the product of claim 113 and a pharmaceutically acceptable carrier.
115 . A method for treating pain comprising administering to an animal in need thereof an effective amount of the product of claim 113 .
116 . A method for preparing buprenorphine free base, comprising the steps of:
(a) dissolving an acetate salt of buprenorphine in a solution to form an admixture; (b) optionally filtering the admixture of step (a); (c) adding a basic material to the admixture in step (a) or (b) to form a second admixture; (d) adding an anti-solvent to the second admixture produced in step (c) to form a precipitate of the buprenorphine free base; and (e) isolating the precipitate from step (d).
117 . The method of claim 116 , wherein the solution of step (a) comprises an organic solvent.
118 . The method of claim 117 , wherein the organic solvent comprises an alcohol.
119 . The method of claim 118 , wherein the organic solvent comprises an alcohol selected from the group consisting of methanol, ethanol, and isopropyl alcohol.
120 . The method of any one of claims 116 to 119 , wherein the anti-solvent of step (d) comprises an aqueous solution.
121 . The method of any one of claims 116 to 120 , wherein the acetate salt of buprenorphine is contacted with at least about 3 mass equivalents of the solution relative to the starting mass of the acetate salt of buprenorphine in step (a).
122 . The method of any one of claims 116 to 121 , further comprising mixing the admixture of step (a) at a temperature of about 20° C. to about 90° C. such that substantially all the acetate salt of buprenorphine is dissolved.
123 . The method of claim 122 , wherein in step (a) the admixture is at a temperature of at least about 40° C.
124 . The method of claim 122 , wherein in step (a) the admixture is at a temperature of at least about 50° C.
125 . The method of any one of claims 116 to 124 , wherein the admixture of step (a) is filtered in step (b).
126 . The method of any one of claims 116 to 125 , wherein in step (c), from about 1.0 molar equivalent to about 20 molar equivalents of basic material relative to the starting number of moles of acetate salt of buprenorphine in step (a) are added to the admixture produced in step (a) or (b).
127 . The method of any one of claims 116 to 126 , wherein in step (d), at least about 3 mass equivalents of the anti-solvent relative to the starting mass of the acetate salt of buprenorphine in step (a) are added to the second admixture produced in step (c).
128 . The method of any one of claims 116 to 127 , wherein the isolating in step (e) is accomplished by filtration.
129 . The method of any one of claims 116 to 128 , further comprising slurrying the free base obtained from the isolation of step (c) with a slurrying solution comprising water and an alcohol, and filtering the free base therefrom.
130 . A buprenorphine free base product obtained from the method of any one of claims 116 to 129 .
131 . The product of claim 130 , wherein the product comprises about 0.10 wt % or less of a compound of formula (10):
132 . The product of claim 130 or 131 , wherein the product comprises about 0.10 wt % or less of a compound of formula (11):
133 . The product of any one of claims 130 to 132 , wherein the product comprises about 0.10 wt % or less of a compound of formula (12):
134 . The product of claim 133 , wherein the product comprises about 0.08 wt % or less of the compound of formula (12).
135 . The product of any one of claims 130 to 134 , wherein the product comprises about 0.10 wt % or less of a compound of formula (14):
136 . The product of any one of claims 130 to 135 , wherein the product comprises about 0.10 wt % or less of a compound of formula (13):
137 . The product of any one of claims 130 to 136 , wherein the product comprises about 0.10 wt % or less of a compound of formula (15):
138 . A pharmaceutical composition comprising the product of any one of claims 130 to 137 and a pharmaceutically acceptable carrier.
139 . A method for treating pain comprising administering to an animal in need thereof an effective amount of the product of any one of claims 130 to 137 .
140 . A method for preparing buprenorphine free base comprising:
(a) heating an admixture of an acetate salt of buprenorphine and an aqueous solution to provide precipitated buprenorphine free base; and (b) filtering the admixture of step (a).
141 . The method of claim 140 , wherein the aqueous solution consists essentially of water.
142 . The method of claim 140 , wherein the aqueous solution comprises a mixture of water and an alcohol.
143 . The method of claim 142 , wherein the alcohol is isopropyl alcohol.
144 . The method of any one of claims 140 to 143 , wherein the heating is to a temperature of from about 70° C. to about 90° C.
145 . The method of claim 140 or 141 , further comprising washing the solid filtered product of step (b) with a second aqueous solution.
146 . The method of any one of claims 140 to 145 , further comprising the step of drying the solid filtered product of step (b).
147 . A buprenorphine free base product obtained from the method of any one of claims 140 to 146 .
148 . A pharmaceutical composition comprising the product of claim 147 and a pharmaceutically acceptable carrier.
149 . A method for treating pain comprising administering to an animal in need thereof an effective amount of the product of claim 147 .
150 . A method for preparing buprenorphine free base: comprising:
(a) mixing an acetate salt of buprenorphine in a solvent to form an admixture; (b) refluxing the admixture at a reflux temperature and removing the acetate as acetic acid in the vapor phase; (c) cooling the admixture to provide precipitated buprenorphine free base; and (d) isolating the buprenorphine free base.
151 . The method of claim 150 , wherein the isolating of step (d) comprises filtering the precipitated buprenorphine free base of step (c).
152 . The method of claim 150 or 151 , wherein the solvent comprises an organic solvent.
153 . The method of claim 152 , wherein the organic solvent comprises heptane.
154 . A buprenorphine free base product obtained from the method of any one of claims 150 to 153 .
155 . A pharmaceutical composition comprising the product of claim 154 and a pharmaceutically acceptable carrier.
156 . A method for treating pain comprising administering to an animal in need thereof an effective amount of the product of claim 154 .
157 . Use of a product of any one of claims 64 to 71 , 90 to 97 , 113 , 130 to 137 , 147 and 154 or the pharmaceutical composition of any one of claims 72 , 98 , 114 , 138 , 148 and 155 in the manufacture of a medicament for the treatment of pain.
158 . Product of any one of claims 64 to 71 , 90 to 97 , 113 , 130 to 137 , and 154 or the pharmaceutical composition of any one of claims 72 , 98 , 114 , 138 and 155 for use in the treatment of pain.
159 . Use of an acetate salt of buprenorphine of any one of claim 1 to 6 or the crystalline form of an acetate salt of buprenorphine of any one of claims 7 to 20 in the manufacture of a medicament for the treatment of pain.
160 . An acetate salt of buprenorphine of any one of claim 1 to 6 or the crystalline form of an acetate salt of buprenorphine of any one of claims 7 to 20 for use in the treatment of pain.Cited by (0)
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