Hot melt tape for hook-and-loop fasteners without sewing and method for manufacturing seat padding material for vehicles using the same

Abstract

Disclosed are a hot melt tape for hook-and-loop fasteners without sewing which may be adhered at a low temperature and complete hardening of an adhesive resin in a short time and a method for manufacturing a seat padding material for vehicles using the same. The method includes preparing the padding material and a hook-and-loop fabric, preparing a hot melt tape having a hot melt resin layer by coating a surface of a release paper with a reactive hot melt resin having a melting point of 40-80° C. before reacting, adhering the hot melt tape to a surface of the padding material by applying heat of a temperature of 30-70° C. and pressure thereto, removing the release paper, adhering the hook-and-loop fabric to the exposed hot melt resin layer, and hardening the hot melt resin layer by cooling the padding material and the hook-and-loop fabric to a temperature of 0-20° C.

What is claimed is: 
     
         1 . A hot melt tape for hook-and-loop fasteners without sewing used to adhere a hook-and-look fabric to a padding material for a vehicle seat, comprising:
 a release paper; and   a hot melt resin layer coated on a surface of the release paper, wherein the hot melt resin layer is formed by coating on the surface of the release paper with a reactive hot melt resin having a melting point of 40-80° C. before reacting.   
     
     
         2 . The hot melt tape according to  claim 1 , wherein the reactive hot melt resin comprises a base resin,
 wherein the base resin comprises polyol acquired by reacting polycaprolactone (PCL) having a melting point of 50-70° C. and polyester polyol with each other.   
     
     
         3 . The hot melt tape according to  claim 2 , wherein the reactive hot melt resin comprises 0.5-2 wt % of montmorillonite (MMT) and a balance of the base resin. 
     
     
         4 . A method for manufacturing a seat padding material for vehicles, comprising:
 preparing a padding material for a seat for the vehicles and a hook-and-loop fabric;   preparing a hot melt tape having a hot melt resin layer formed by coating a surface of a release paper with a reactive hot melt resin having a melting point of 40-80° C. before reacting;   adhering the hot melt tape to a surface of the prepared padding material by disposing the hot melt tape on the padding material and then applying heat of a temperature of 30-70° C. and pressure thereto;   removing the release paper from the hot melt tape adhered to the padding material;   adhering the hook-and-loop fabric to the hot melt resin layer exposed by removing the release paper; and   hardening the hot melt resin layer by cooling the padding material and the hook-and-loop fabric, adhered to each other by the hot melt resin layer, to a temperature of 0-20° C.   
     
     
         5 . The method according to  claim 4 , wherein, in the preparing of the hot melt tape, the reactive hot melt resin comprises a base resin,
 wherein the base resin comprises polyol acquired by reacting polycaprolactone (PCL) having a melting point of 50-70° C. and polyester polyol with each other.   
     
     
         6 . The method according to  claim 5 , wherein, in the preparing of the hot melt tape, the reactive hot melt resin comprises 0.5-2 wt % of montmorillonite (MMT) and a balance of the base resin. 
     
     
         7 . The method according to  claim 5 , wherein, after the hardening of the hot melt resin layer, a peel strength of each of the padding material and the hook-and-loop fabric is 5 N/mm or higher.