Door latch assembly

Abstract

A door latch assembly includes a housing, an inside and outside handle operably coupled with the housing, and a latch plunger. A latch cam is operably coupled with the inside and outside handles, and the latch cam further includes a crank arm slidably disposed against an inclined surface of a plunger leg operably coupled to the latch plunger. A biasing member urges the latch plunger to an extended position, wherein rotation of the inside or outside door latch handle in a first direction rotates the crank arm of the latch cam and displaces the plunger leg of the latch plunger and the latch plunger to a retracted position against the urging of the biasing member.

The invention claimed is: 
     
         1 . A closable door latch assembly for an egress/ingress door pivotable between an open position and a closed position, the closable door latch assembly comprising:
 an inner housing cover and an outer housing cover in juxtaposed relation with one another to define a housing;   a rotatable inside door latch handle operably coupled with the housing;   a rotatable outside door latch handle operably coupled with the housing and the rotatable inside door latch handle;   a latch plunger moveable between an extended position and a retracted position within an elongated recess, the latch plunger further comprising a main body and a plunger leg operably coupled with main body, the plunger leg extending outside of the elongated recess and having an inclined surface;   a latch cam operably coupled with each of the rotatable inside door latch handle and the rotatable outside door latch handle, the latch cam further comprising a crank arm slidably disposed against the inclined surface of the plunger leg; and   a biasing member mounted within the housing urging the latch plunger to an extended position;   wherein rotation of either of the rotatable inside door latch handle or the rotatable outside door latch handle in a first direction rotates the crank arm of the latch cam and displaces the plunger leg of the latch plunger and the latch plunger to the retracted position against the urging of the biasing member; and   wherein the latch plunger comprises a main body received within the elongated recess, and the crank arm and plunger leg are disposed in a vertical plane adjacent one or both of an interior surface of the outer housing cover and an interior surface of the inner housing.   
     
     
         2 . The closable door latch assembly of  claim 1 , wherein the latch plunger is slidably mounted within the elongated recess, the elongated recess being disposed on an interior surface of either of the inner housing cover or outer housing cover. 
     
     
         3 . The closable door latch assembly of  claim 2 , wherein the outer housing cover further comprises the elongated recess, a forward mounting tab, and a lower mounting tab, and each of the forward mounting tab and the lower mounting tab is fixedly attached to an outer surface of a frame member of the egress/ingress door. 
     
     
         4 . The closable door latch assembly of  claim 2 , wherein the biasing member comprises a compression spring disposed in axial alignment with the latch plunger within the elongated recess. 
     
     
         5 . The closable door latch assembly of  claim 4 , wherein the elongated recess further comprises a first spring seat at a first end of the elongated recess and the latch plunger further comprises a second spring seat, wherein the compression spring is disposed between the first spring seat and the second spring seat. 
     
     
         6 . The closable door latch assembly of  claim 1 , wherein the latch cam has an opening provided with at least one engaging edge and one of the rotatable inside door latch handle or the rotatable outside door latch handle has an engaging surface on an outer periphery of a pivotable shaft is operably coupled with the engaging edge of the opening of the latch cam. 
     
     
         7 . The closable door latch assembly of  claim 6 , wherein the opening of the latch cam and the outer periphery of the pivotable shaft each have a plurality of corresponding engaging edges and engaging surfaces, respectively. 
     
     
         8 . The closable door latch assembly of  claim 7 , wherein the opening of the latch cam and the outer periphery of the pivotable shaft is square. 
     
     
         9 . The closable door latch assembly of  claim 1 , wherein the egress/ingress door has an upper or lower screened portion further comprising vertically disposed opposing side frame members and a horizontally disposed cross frame member; and
 the housing comprises a vertical flat edge and a horizontal flat edge that engage one of the side frame members and the cross frame member, respectively.   
     
     
         10 . The closable door latch assembly of  claim 9 , wherein each of the one of the opposing side frame members and the cross frame member further comprise a slot on an interior surface thereof, and
 each of the vertical flat edge and the horizontal flat edge of the housing further comprises an elongated fin that projects into and is received by the slot of the one of the side frame member and the cross frame member, respectively.   
     
     
         11 . The closable door latch assembly of  claim 9 , wherein the egress/ingress door comprises a slidable panel disposed proximate and operably coupled with the cross frame member. 
     
     
         12 . The closable door latch assembly of  claim 11 , wherein the housing further comprises a longitudinal exterior groove that receives and supports an edge of the slidable panel. 
     
     
         13 . The closable door latch assembly of  claim 9 , wherein the housing further comprises a forward mounting tab and a lower mounting tab, and each of the forward mounting tab and the lower mounting tab overlays an exterior surface of the one of the side frame member and the cross frame member and a fastener extends through each of the forward mounting tab and the lower mounting tab to fixedly attach the housing to the egress/ingress door. 
     
     
         14 . The closable door latch assembly of  claim 1 , further comprising bosses disposed on an interior surface of either of the inner housing cover or outer housing cover and aligned corresponding female receivers disposed on an interior surface of the other of the inner housing cover or the outer housing cover. 
     
     
         15 . The closable door latch assembly of  claim 1 , wherein the plunger leg is mounted such that the plunger leg is disposed adjacent the interior surface of the outer housing cover. 
     
     
         16 . The closable door latch assembly of  claim 15 , wherein the elongated recess has an opening at one end through which a latch pawl of the latch plunger extends in the extended position. 
     
     
         17 . The closable door latch assembly of  claim 15 , wherein the latch cam is also disposed adjacent the interior surface of the outer housing cover and further comprises a centroid portion operably coupled with the rotatable inside door latch handle and the rotatable outside door latch handle for rotation of the centroid portion of the latch cam relative the housing and the crank arm extends radially outwardly from the centroid portion of the latch cam, whereby rotation of the latch cam relative the housing urges the crank arm against the inclined surface of the plunger leg of the latch plunger and displaces the latch plunger to the retracted position. 
     
     
         18 . The closable door latch assembly of  claim 17 , wherein the inner housing cover and the outer housing cover in juxtaposed relation with one another define a cavity within the housing, the cavity having a predefined distance between an interior surface of the inner housing cover and the interior surface of the outer housing cover, and each of the plunger leg and the latch cam have a thickness in the direction parallel to the axis of rotation of the latch cam that is less than the predefined distance and together the plunger leg and the latch cam have a combined thickness in the direction parallel to the axis of rotation of the latch cam that is greater than one half of the predefined distance. 
     
     
         19 . A door assembly comprising an inner screen door detachable coupled with an exterior door, wherein each of the inner screen door and exterior door are pivotable between an open position and a closed position, the exterior door having a latch retention member disposed on an interior surface thereof and the inner screen door having a latch assembly comprising:
 a housing;   a rotatable inside door latch handle operably coupled with the housing;   a rotatable outside door latch handle operably coupled with the housing and the rotatable inside door latch handle;   a latch plunger moveable between an extended position and a retracted position within an elongated recess, the latch plunger further comprising a main body and a plunger leg integrally formed on the main body and extending outside of the elongated recess, the plunger leg further comprising an inclined surface;   a latch cam operably coupled with each of the rotatable inside door latch handle and the rotatable outside door latch handle, the latch cam further comprising a crank arm slidably disposed against the inclined surface of the plunger leg, wherein the crank arm and the plunger leg are disposed in a vertical plane adjacent one or both of an interior surface of the outer housing cover and an interior surface of the inner housing; and   a biasing member mounted within the housing urging the latch plunger to an extended position;   wherein rotation of either of the rotatable inside door latch handle or the rotatable outside door latch handle in a first direction rotates the crank arm of the latch cam and displaces the plunger leg of the latch plunger and the latch plunger to the retracted position against the urging of the biasing member; and   wherein when the inner screen door and the exterior door are in juxtaposed relation with one another, the latch retention member engages the outside door latch handle and rotates the outside door latch handle in the first direction and displaces the latch plunger to the retracted position.   
     
     
         20 . A door latch assembly comprising:
 a housing;   an inside and outside handle operably coupled with the housing;   a latch plunger moveable between an extended position and a retracted position within an elongate recess, the latch plunger further comprising a plunger leg integrally formed with latch plunger, the plunger leg extending outside of the elongated recess and having an inclined surface;   a latch cam operably coupled with the inside and outside handles, the latch cam further comprising a crank arm slidably disposed against the inclined surface of the plunger leg, wherein the crank arm and the plunger leg are disposed in a vertical plane adjacent one or both of an interior surface of the outer housing cover and an interior surface of the inner housing; and   a biasing member urging the latch plunger to an extended position;   wherein rotation of the inside or outside door latch handle in a first direction rotates the crank arm of the latch cam and displaces the plunger leg of the latch plunger and the latch plunger to a retracted position against the urging of the biasing member.   
     
     
         21 . A closable door latch assembly for an egress/ingress door pivotable between an open position and a closed position, the closable door latch assembly comprising:
 an inner housing cover and an outer housing cover in juxtaposed relation with one another to define a housing;   a rotatable inside door latch handle operably coupled with the housing;   a rotatable outside door latch handle operably coupled with the housing and the rotatable inside door latch handle;   a latch plunger moveable between an extended position and a retracted position within an elongated recess, the latch plunger further comprising a plunger leg extending outside of the elongated recess;   a latch cam operably coupled with each of the rotatable inside door latch handle and the rotatable outside door latch handle, the latch cam further comprising a crank arm slidably disposed against the plunger leg, wherein the crank arm and the plunger leg are disposed in a vertical plane adjacent one or both of an interior surface of the outer housing cover and an interior surface of the inner housing; and   a biasing member mounted within the housing urging the latch plunger to an extended position;   wherein rotation of either of the rotatable inside door latch handle or the rotatable outside door latch handle in a first direction rotates the crank arm of the latch cam and displaces the plunger leg of the latch plunger and the latch plunger to the retracted position against the urging of the biasing member.   
     
     
         22 . The closable door latch assembly of  claim 21 , wherein the plunger leg further comprises an inclined surface and the crank arm is slidably disposed against the inclined surface of the plunger leg. 
     
     
         23 . The closable door latch assembly of  claim 23 , wherein the latch plunger comprises a main body received within an elongated recess disposed within the outer housing cover, and the plunger leg is disposed adjacent an interior surface of the outer housing cover.