US2021323067A1PendingUtilityA1
Three-dimensional printing
Assignee: HEWLETT PACKARD DEVELOPMENT COPriority: Jul 19, 2018Filed: Jul 19, 2018Published: Oct 21, 2021
Est. expiryJul 19, 2038(~12 yrs left)· nominal 20-yr term from priority
B22F 12/13B22F 10/66B22F 1/05B22F 1/103B22F 1/10B22F 10/14B22F 2998/10B33Y 70/10B33Y 10/00B29C 64/165B33Y 70/00B33Y 40/10B22F 2003/247B33Y 40/20B33Y 30/00B22F 2001/0066B22F 1/0059B22F 1/0011B22F 10/20Y02P10/25B29C 64/30B22F 2304/10B29K 2033/12B29K 2105/0085
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Claims
Abstract
A three-dimensional printing kit can include a particulate build material including from about 80 wt % to 100 wt % metal particles based on the total weight of the particulate build material, and a binder fluid. The binder fluid can include water, latex particles in an amount of from about 1 wt % to about 40 wt % based on the total weight of the binder fluid, and a multihydrazide adhesion promoter in an amount of from about 0.05 wt % to about 3 wt % based on the total weight of the binder fluid.
Claims
exact text as granted — not AI-modifiedWhat is claimed is:
1 . A three-dimensional printing kit comprising:
a particulate build material comprising from about 80 wt % to 100 wt % metal particles based on the total weight of the particulate build material; and a binder fluid comprising water, latex particles in an amount of from about 1 wt % to about 40 wt % based on the total weight of the binder fluid, and a multihydrazide adhesion promoter in an amount of from about 0.05 wt % to about 3 wt % based on the total weight of the binder fluid.
2 . The three-dimensional printing kit of claim 1 , wherein the metal particles are aluminum, titanium, copper, cobalt, chromium, nickel, vanadium, tungsten, tungsten carbide, tantalum, molybdenum, magnesium, gold, silver, ferrous alloy, stainless steel, steel, an alloy thereof, or an admixture thereof.
3 . The three-dimensional printing kit of claim 1 , wherein the latex particles include a copolymer with copolymerized methyl methacrylate being present at about 50 wt % or greater, or copolymerized styrene being present at about 50 wt % or greater.
4 . The three-dimensional printing kit of claim 1 , wherein the multihydrazide adhesion promoter has the general formula:
where R is null, from C1 to C8 unbranched alkyl, C3 to C8 branched alkyl, C2 to C8 unbranched alkylene, C4 to C8 branched alkylene, aromatic, alicyclic, or a combination thereof; A is C═O, O═S=O, or P═O; and n is 2 or 3; wherein when R is null, n is 2 and two hydrazides share a common A moiety or two hydrazides are linked together at their respective A moieties without an intervening R group.
5 . The three-dimensional printing kit of claim 1 , wherein the multihydrazide adhesion promoter is selected from adipic dihydrazide, carbodihydrazide, oxalyl dihydrazide, succinic dihydrazide, isophthalic dihydrazide, azelaic dihydrazide, dodecanedioic dihydrazide, sebacic dihydrazide, terephthalic dihydrazide, oxbisbenzene sulfonylhydrazide, or a combination thereof.
6 . A three-dimensional printing kit comprising:
a particulate build material comprising from about 80 wt % to 100 wt % metal particles based on the total weight of the particulate build material; a binder fluid comprising water, and latex particles in an amount of from about 1 wt % to about 40 wt % based on the total weight of the binder fluid; and an adhesion promoter fluid comprising water, and a multihydrazide adhesion promoter in an amount of from about 0.1 wt % to about 5 wt % based on the total weight of the adhesion promoter fluid.
7 . The three-dimensional printing kit of claim 6 , wherein the metal particles have a D50 particle size distribution value of from about 4 μm to about 150 μm.
8 . The three-dimensional printing kit of claim 6 , wherein the latex particles are a styrene (meth)acrylate copolymer.
9 . The three-dimensional printing kit of claim 6 , wherein binder fluid and the adhesion promoter fluid are formulated to be ejected onto a layer of the particulate build material at a weight ratio of about 5:1 to about 1:5.
10 . The three-dimensional printing kit of claim 6 , wherein the multihydrazide adhesion promoter is selected from adipic dihydrazide, carbodihydrazide, oxalyl dihydrazide, succinic dihydrazide, isophthalic dihydrazide, azelaic dihydrazide, dodecanedioic dihydrazide, sebacic dihydrazide, terephthalic dihydrazide, oxbisbenzene sulfonylhydrazide, or a combination thereof.
11 . A method of three-dimensional printing comprising:
iteratively applying individual build material layers of a particulate build material which includes from about 80 wt % to 100 wt % metal particles based on the total weight of the particulate build material; based on a 3D object model, selectively applying water, latex particles, and a multihydrazide adhesion promoter to individual build material layers to define individually patterned layers of a 3D green body object; and heating the individually patterned layers to drive off water and further solidify the 3D green body object.
12 . The method of claim 11 , wherein the latex particles are selectively applied by ejecting a binder fluid including water and the latex particles in an amount of from about 1 wt % to about 40 wt % based on the total weight of the binder fluid, and wherein the multihydrazide adhesion promoter is selectively applied by ejecting an adhesion promoter fluid as a separate fluid relative to the binder fluid, wherein the adhesion promoter fluid includes water and the multihydrazide adhesion promoter in an amount of about 0.1 wt % to about 5 wt % based on the total weight of the adhesion promoter fluid.
13 . The method of claim 11 , wherein the latex particles and the multihydrazide adhesion promoter are selectively applied by ejecting a binder fluid including water, the latex particles in an amount of from about 1 wt % to about 40 wt % based on the total weight of the binder fluid, and the multihydrazide adhesion promoter in an amount of about 0.05 wt % to about 3 wt % based on the total weight of the binder fluid.
14 . The method of claim 11 , wherein heating occurs at from about 100° C. to about 250° C.
15 . The method of claim 14 , further comprising separating the 3D green body object from the particulate build material and sintering the metal particles of the 3D green body object in a fusing oven.Join the waitlist — get patent alerts
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