US2022025489A1PendingUtilityA1

Aluminum Extrusion Alloy

Assignee: RIO TINTO ALCAN INT LTDPriority: Dec 3, 2018Filed: Dec 3, 2019Published: Jan 27, 2022
Est. expiryDec 3, 2038(~12.4 yrs left)· nominal 20-yr term from priority
C22F 1/05C22F 1/043C22C 21/04B21C 23/00C22F 1/00C22C 21/02C22C 21/14C22C 21/06C22F 1/04C22C 21/08C22C 21/16
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Claims

Abstract

An aluminum alloy includes Si and Mg in amounts (wt. %) within a quadrilateral defined by the following coordinates on an Mg/Si plot: I: 1.15 Si, 0.70 Mg, II: 0.95 Si, 0.55 Mg; III: 0.75 Si, 0.65 Mg; and IV: 0.95 Si, 0.85 Mg. The alloy also includes, in weight percent: Mn 0.40-0.80 Fe 0.25 max Cr 0.05-0.18 Cu 0.30-0.90 Ti 0.05 max Zr 0.03 max Zn 0.03 max B 0.01 max with the remainder of the alloy being aluminum and unavoidable impurities in amounts of up to 0.05 wt. % each and 0.15 wt. % total.

Claims

exact text as granted — not AI-modified
1 . An aluminum alloy comprising Si and Mg in amounts within a quadrilateral defined by the following coordinates on an Mg/Si plot, in weight percent: 
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   I 
                   1.15 Si, 0.70 Mg 
                 
                     
                   II 
                   0.95 Si, 0.55 Mg 
                 
                     
                   III 
                   0.75 Si, 0.65 Mg 
                 
                     
                   IV 
                   0.95 Si, 0.85 Mg 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
               
            
           
         
       
       wherein the alloy further comprises, in weight percent: 
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   Mn 
                   0.40-0.80 
                 
                     
                   Fe 
                   0.25 max 
                 
                     
                   Cr 
                   0.05-0.18 
                 
                     
                   Cu 
                   0.30-0.90 
                 
                     
                   Ti 
                   0.05 max 
                 
                     
                   Zr 
                   0.03 max 
                 
                     
                   Zn 
                   0.03 max 
                 
                     
                   B 
                   0.01 max 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
               
            
           
         
         with the remainder of the alloy being aluminum and unavoidable impurities in amounts of up to 0.05 wt. % each and 0.15 wt. % total. 
       
     
     
         2 . The alloy of  claim 1 , wherein the Mg and Si are present in an Mg/Si ratio of no more than 0.88. 
     
     
         3 . The alloy of  claim 1 , wherein the Mg and Si are present in an Mg/Si ratio of at least 0.69. 
     
     
         4 . The alloy of  claim 1 , wherein the Mg and Si are present in an Mg/Si ratio of 0.69-0.88. 
     
     
         5 . The alloy of  claim 1 , wherein the alloy includes excess Mg as defined by the following equation:
   Excess Mg=Mg−(Si−(Mn+Fe+Cr)/3)/1.16 (all values in wt %).
   
     
     
         6 . The alloy of  claim 5 , wherein the alloy includes up to 0.40 wt. % excess Mg. 
     
     
         7 . The alloy of  claim 1 , wherein the alloy, after homogenization, extrusion, and artificial ageing, has a predominantly non-recrystallized microstructure. 
     
     
         8 . (canceled) 
     
     
         9 . (canceled) 
     
     
         10 . The alloy of  claim 1 , wherein the alloy includes Mg in an amount of 0.60-0.80 wt. % and Si in an amount of 0.85-1.10 wt. %. 
     
     
         11 . (canceled) 
     
     
         12 . The alloy of  claim 1 , wherein the Si and Mg in amounts are within a quadrilateral defined by the following coordinates on the Mg/Si plot, in weight percent: 
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   I 
                   1.15 Si, 0.70 Mg 
                 
                     
                   II 
                   0.95 Si, 0.55 Mg 
                 
                     
                   III′: 
                   0.80 Si, 0.65 Mg 
                 
                     
                   IV′: 
                   0.95 Si, 0.80 Mg. 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
               
            
           
         
       
     
     
         13 . An extruded product formed at least partially of the aluminum alloy of  claim 1 . 
     
     
         14 . An aluminum alloy comprising, in weight percent: 
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   Mg 
                   0.60-0.80 
                 
                     
                   Si 
                   0.85-1.10 
                 
                     
                   Mn 
                   0.40-0.80 
                 
                     
                   Fe 
                   0.25 max 
                 
                     
                   Cr 
                   0.05-0.18 
                 
                     
                   Cu 
                   0.30-0.90 
                 
                     
                   Ti 
                   0.05 max 
                 
                     
                   Zr 
                   0.03 max 
                 
                     
                   Zn 
                   0.03 max 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
                
               
            
           
         
         with the remainder of the alloy being aluminum and unavoidable impurities in amounts of up to 0.05 each and 0.15 total. 
       
     
     
         15 . The alloy of  claim 14 , wherein the Mg and Si are present in an Mg/Si ratio of no more than 0.88. 
     
     
         16 . The alloy of  claim 14 , wherein the Mg and Si are present in an Mg/Si ratio of at least 0.69. 
     
     
         17 . The alloy of  claim 14 , wherein the Mg and Si are present in an Mg/Si ratio of 0.69-0.88. 
     
     
         18 . The alloy of  claim 14 , wherein the alloy includes excess Mg as defined by the following equation:
   Excess Mg=Mg−(Si−(Mn+Fe+Cr)/3)/1.16 (all values in wt %).
   
     
     
         19 . The alloy of  claim 18 , wherein the alloy includes up to 0.40 wt. % excess Mg. 
     
     
         20 . The alloy of  claim 14 , wherein the alloy, after homogenization, extrusion, and artificial ageing, has a predominantly non-recrystallized microstructure. 
     
     
         21 . (canceled) 
     
     
         22 . (canceled) 
     
     
         23 . The alloy of  claim 14 , wherein the alloy includes Mg in an amount of 0.70-0.80 wt. % and Si in an amount of 0.85-0.95 wt. %. 
     
     
         24 . An extruded product formed at least partially of the aluminum alloy of  claim 14 . 
     
     
         25 . (canceled) 
     
     
         26 . A method comprising:
 producing a billet of an aluminum alloy comprising:   
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   Mg 
                   0.60-0.80 
                 
                     
                   Si 
                   0.85-1.10 
                 
                     
                   Mn 
                   0.40-0.80 
                 
                     
                   Fe 
                   0.25 max 
                 
                     
                   Cr 
                   0.05-0.18 
                 
                     
                   Cu 
                   0.30-0.90 
                 
                     
                   Ti 
                   0.05 max 
                 
                     
                   Zr 
                   0.03 max 
                 
                     
                   Zn 
                   0.03 max 
                 
                     
                   B 
                   0.01 max 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
                
                
               
            
           
         
         with the remainder of the alloy being aluminum and unavoidable impurities in amounts of up to 0.05 wt. % each and 0.15 wt. % total; 
       
       homogenizing the billet at a temperature of 540-580° C. for 2-10 hours; and 
       extruding the billet after homogenization to form an extruded product.

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