US2022035431A1PendingUtilityA1

Method for auto-discovery and categorization of a plants power and energy smart devices for analytics

Assignee: ROCKWELL AUTOMATION TECH INCPriority: Jan 14, 2019Filed: Oct 15, 2021Published: Feb 3, 2022
Est. expiryJan 14, 2039(~12.5 yrs left)· nominal 20-yr term from priority
G05B 19/418Y02P90/02G06F 1/3206G05B 19/4183G06F 16/287G05B 19/0421G01R 22/063G05B 2219/31282G06F 16/248G05B 2219/2612G05B 2219/31103G06F 1/28G05B 2219/31334
68
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Claims

Abstract

A power device discovery and visualization system identifies and categorizes smart power and energy devices deployed within an industrial enterprise, and generates interfaces that render customized presentations of a plant's power and energy usage based on data retrieved from the discovered devices. The system also facilitates remote configuration of the discovered smart devices via interaction with a single consolidated interface that affords access to all discovered power and energy devices. The system constructs a device profile for each discovered smart device based on information retrieved from the device, and categorizes each discovered device according to device type (e.g., power meter, IED, VFD, controller, etc.). The system retrieves available historical, real-time, and/or configuration data from each discovered smart device and makes this data available for viewing or modification via the system interface, thereby unifying plantwide power and energy data into a common presentation.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A system for cataloguing smart power and energy devices, comprising:
 a memory that stores computer-executable components; and   a processor, operatively coupled to the memory, that executes the computer-executable components, the computer-executable components comprising:
 a discovery component configured to discover smart power and energy devices deployed on a network and retrieve, for each device of the smart power and energy devices, device information comprising an identity of the device and identities of data tags available on the device; 
 a power analytics component configured to perform sequence-of-events analytics on real-time data and historical data retrieved from the data tags of the smart power and energy devices, and to identify a root cause of a circuit breaker trip based on a result of the sequence-of-events analysis; and 
 a client interface component configured to generate an interface display that renders information regarding the root cause of the circuit breaker trip. 
   
     
     
         2 . The system of  claim 1 , wherein the interface display renders the information regarding the root cause of the circuit breaker trip as a map of a facility that includes a graphical indication of a location of the root cause. 
     
     
         3 . The system of  claim 1 , wherein the power analytics component is configured to, as part of the sequence-of-events analysis, analyze historical device status information for a selected subset of the smart power and energy devices and time-series voltage or time-series current values measured by one or more of the smart power and energy devices. 
     
     
         4 . The system of  claim 1 , further comprising a classification component configured to, for each device of the smart power and energy devices:
 identify a type of the device,   generate a device profile for the device, and   classify the device profile according to the type of the device to yield categorized power or energy data.   
     
     
         5 . The system of  claim 4 , wherein the classification component is configured to classify the device profile according to at least one of a power meter, a variable frequency drive, an intelligent electronic device, an industrial controller with power monitoring capabilities, a motor control center device, or an overload relay. 
     
     
         6 . The system of  claim 4 , wherein the profile data for each device of the smart power and energy devices comprises at least one of a name of the device, a type of the device, a description of the device, a network address of the device, a version of firmware currently installed on the device, or an update status of the firmware. 
     
     
         7 . The system of  claim 4 , wherein the client interface component is further configured to generate, in accordance with search input submitted to the system, another interface display that renders selected sets of the categorized power or energy data categorized according to the types of the devices. 
     
     
         8 . The system of  claim 7 , wherein
 the search input comprises a selection of a type of smart power and energy device, and   the client interface component is configured to render, as the selected sets of the categorized power or energy data, a subset of the categorized power or energy data corresponding to a subset of the smart power and energy devices conforming to the type.   
     
     
         9 . The system of  claim 7 , wherein the client interface component is configured to render the selected sets of categorized power or energy data filtered or categorized according to plant facility or production area. 
     
     
         10 . The system of  claim 7 , wherein the client interface component is configured to render the selected subsets of the categorized power or energy data as a heat map presentation. 
     
     
         11 . A method for collecting and rendering smart power and energy device information, comprising:
 identifying, by a system comprising a processor, sources of power and energy data on a network, wherein the sources comprise at least one of smart power and energy devices or repositories of power and energy data;   retrieving, by the system for each source of the sources of power and energy data, device information comprising an identity of the source and identities of data items available on the source;   performing, by the system, sequence-of-events analysis on at least a subset of the power and energy data retrieved from the sources of power and energy data;   identifying, by the system based on a result of the sequence-of-events analysis, a root cause of a circuit breaker trip; and   generating, by the system, an interface display that renders information regarding the root cause of the circuit breaker trip.   
     
     
         12 . The method of  claim 11 , wherein the generating comprises generating the information regarding the root cause of the circuit breaker trip as a map of a facility that includes a graphical indication of a location of the root cause. 
     
     
         13 . The method of  claim 11 , wherein the performing the sequence-of-events analysis comprises analyzing historical device status information for a selected subset of the smart power and energy devices and time-series voltage or time-series current values measured by one or more of the smart power and energy devices. 
     
     
         14 . The method of  claim 11 , further comprising, for each source of the sources of power and energy data:
 determining, by the system, a type of the source,   generating, by the system, a device profile for the source, and   classifying, by the system, the device profile according to the type of the source to yield categorized power or energy data.   
     
     
         15 . The method of  claim 14 , wherein the classifying comprises classifying the device profile as at least one of a power meter, a variable frequency drive, an intelligent electronic device, an industrial controller with power monitoring capabilities or data, an overload relay, or a motor control center device. 
     
     
         16 . The method of  claim 14 , wherein the generating of the device profile comprises generating the device profile to include at least one of a name of the source, a type of the source, a description of the source, a network address of the source, a version of firmware currently installed on the source, or an update status of the firmware. 
     
     
         17 . The method of  claim 14 , further comprising rendering, by the system in accordance with search input, selected sets of the categorized power or energy data categorized according to the types of the sources. 
     
     
         18 . The method of  claim 17 , wherein the rendering comprises rendering, as the selected sets of the categorized power or energy data, a subset of the categorized power or energy data corresponding to a subset of the smart power and energy devices conforming to a type specified by the search input. 
     
     
         19 . A non-transitory computer-readable medium having stored thereon instructions that, in response to execution, cause a system comprising a processor to perform operations, the operations comprising:
 detecting and identifying smart power and energy devices present on a network;   retrieving device information from the smart power and energy devices, the device information comprising, for each device of the smart power and energy devices, an identity of the device and identities of data items available on the device;   performing sequence-of-events analysis on at least a subset of data items retrieved from the smart power and energy devices;   identifying, based on a result of the sequence-of-events analysis, a root cause of a circuit breaker trip; and   generating an interface display that renders information regarding the root cause of the circuit breaker trip.   
     
     
         20 . The non-transitory computer-readable medium of  claim 19 , wherein the generating comprises generating the information regarding the root cause of the circuit breaker trip as a map of a facility that includes a graphical indication of a location of the root cause.

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