Integrated mat assembly and method of use

Abstract

A mat assembly includes a center section and four ramps that create a unitary mat assembly for any desired use. The center section includes a top plate that provides the desired kind of mat surface for use and a sponge layer underlying the top plate to provide the center section with a cushioned feel during use. Each ramp includes a flange that extends from an end portion of the ramp, the flange configured to be joined between the top plate and sponge insert. The ramps can be joined to each other using a connector or a mitered connection.

1 . A mat assembly comprising:
 a center section having a peripheral portion, the center section comprising a sponge layer and a top layer, a center portion of each of the top layer and the sponger layer secured together,   a plurality of ramps, each ramp having an inclined top portion, a bottom portion, and a connecting flange, one end of the inclined top portion terminating at a free end of the ramp, the free end extending longitudinally along the ramp, the ramp having a plurality of channels extending longitudinally along the ramp, adjacent channels of the plurality of channels separated by a member extending between the inclined top portion and bottom portion of the ramp, the ramp also having opposing end portions,   the connecting flange positioned between an underside portion of the top layer and an upper surface portion of the sponge layer, each of which being in the peripheral portion of the center section, the connecting flange, underside portion and upper surface portion bonded together to form a bonded and laminated connection between each ramp and the center section, and   the end portions of adjacent ramps configured to be attached together.   
     
     
         2 . The mat assembly of  claim 1 , further comprising a plurality of corner connectors, each corner connector having opposing side faces, each opposing side face configured to attach to an adjacent end portion of one of the plurality of ramps. 
     
     
         3 . The mat assembly of  claim 1 , wherein at least one end portion of at least two of the ramps is angled with respect to a longitudinal axis of the ramp, the angled end portions attached together by a bonding of the end portions or by use fasteners, or a combination thereof. 
     
     
         4 . A mat assembly comprising:
 a center section having a peripheral portion, the center section comprising a sponge layer and a too layer, a center portion of each of the top layer and the sponger layer secured together,   a plurality of ramps, each ramp having an inclined too portion, a bottom portion, and a connecting flange, one end of the inclined top portion terminating at a free end of the ramp, the free end extending longitudinally along the ramp, the ramp having a plurality of channels extending longitudinally along the ramp, adjacent channels separated by a member extending between the inclined top portion and bottom portion of the ramp, the ramp also having opposing end portions,   the connecting flange positioned between an underside portion of the too layer and an upper surface portion of the sponge layer, each of which being in the peripheral portion of the center section, the connecting flange, underside portion and upper surface portion attached together to form an integral connection between each ramp and the center section, and   the end portions of adjacent ramps configured to be attached together   wherein the bottom portion of each ramp is inclined when the ramp is attached to the center section such that only the free end of the ramp is in contact with a floor surface.   
     
     
         5 . The mat assembly of  claim 1 , wherein the connecting flange has at least a portion that is tapered in thickness, the taper extending along a longitudinal direction of the portion of the connecting flange to an end portion of the flange. 
     
     
         6 . A mat assembly comprising:
 a center section having a peripheral portion, the center section comprising a sponge layer and a top layer, a center portion of each of the top layer and the sponger layer secured together,   a plurality of ramps, each ramp having an inclined top portion, a bottom portion, and a connecting flange, one end of the inclined top portion terminating at a free end of the ramp, the free end extending longitudinally along the ramp, the ramp having a plurality of channels extending longitudinally along the ramp, adjacent channels separated by a member extending between the inclined top portion and bottom portion of the ramp, the ramp also having opposing end portions,   the connecting flange positioned between an underside portion of the top layer and an upper surface portion of the sponge layer, each of which being in the peripheral portion of the center section, the connecting flange, underside portion and upper surface portion attached together to form an integral connection between each ramp and the center section, and   the end portions of adjacent ramps configured to be attached together   wherein the connecting flange is angled downwardly when unassembled and prior to bonding to form the bonded and laminated connection as compared to an upper surface of the top layer, such that when the connecting flange is positioned between the underside portion of the top layer and the upper surface portion of the sponge layer as the laminated connection, the free end of the ramp is further forced downward to maintain contact with a floor surface receiving the mat assembly.   
     
     
         7 . A mat assembly comprising:
 a center section having a peripheral portion, the center section comprising a sponge layer and a too layer, a center portion of each of the top layer and the sponger layer secured together,   a plurality of ramps, each ramp having an inclined top portion, a bottom portion, and a connecting flange, one end of the inclined top portion terminating at a free end of the ramp, the free end extending longitudinally along the ramp, the ramp having a plurality of channels extending longitudinally along the ramp, adjacent channels separated by a member extending between the inclined top portion and bottom portion of the ramp, the ramp also having opposing end portions,   the connecting flange positioned between an underside portion of the top layer and an upper surface portion of the sponge layer, each of which being in the peripheral portion of the center section, the connecting flange, underside portion and upper surface portion attached together to form an integral connection between each ramp and the center section, and   the end portions of adjacent ramps configured to be attached together   wherein the connecting flange is angled downwardly when unassembled and prior to bonding to form the bonded and lamina connection as compared to an upper surface of the top layer, such that when the connecting flange is positioned between the underside portion of the top layer and the upper surface portion of the sponge layer as the laminated connection, the free end of the ramp is further forced downward to maintain contact with a floor surface receiving the mat assembly.   
     
     
         8 . The mat assembly of  claim 2 , wherein each opposing side face of each corner connector includes a plurality of tree connectors, each tree connector configured to engage one of the channels in the ramp. 
     
     
         9 . The mat assembly of  claim 1 , wherein the top layer has protrusions extending from an upper surface thereof for slip resistance. 
     
     
         10 . The mat assembly of  claim 1 , wherein each ramp has protrusions extending from an upper surface thereof for slip resistance. 
     
     
         11 . The mat assembly of  claim 1 , wherein each ramp is an extruded polymer. 
     
     
         12 . In a method of covering a floor surface with a cushioned mat, the improvement comprising covering the floor surface with the mat assembly of  claim 1 . 
     
     
         13 . In a method of covering a floor surface with a cushioned mat, the improvement comprising covering the floor surface with the mat assembly of  claim 4 . 
     
     
         14 . In a method of covering a floor surface with a cushioned mat, the improvement comprising covering the floor surface with the mat assembly of  claim 6 . 
     
     
         15 . In a method of covering a floor surface with a cushioned mat, the improvement comprising covering the floor surface with the mat assembly of  claim 7 .