US2022352439A1PendingUtilityA1

Method for manufacturing image display device

Assignee: DEXERIALS CORPPriority: May 9, 2012Filed: Jul 18, 2022Published: Nov 3, 2022
Est. expiryMay 9, 2032(~5.8 yrs left)· nominal 20-yr term from priority
G02F 1/1333G02F 2202/28G02F 1/133331G02F 1/1303H05B 33/10G09F 9/00G02F 1/133512G06F 3/041G02F 1/1335H01L 33/58H01L 51/5246H01L 51/5284H01L 33/56H10H 20/855H10H 20/854H10K 50/865H10K 50/8426
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Claims

Abstract

A liquid photocurable resin composition not containing a thermal polymerization initiator is applied to a surface of a light-transmitting cover member having a light-shielding layer or a surface of an image display member, irradiated with ultraviolet rays under an atmosphere where the oxygen concentration is significantly decreased and cured, to form a light-transmitting cured resin layer. Subsequently, the image display member and the light-transmitting cover member are stacked through the light-transmitting cured resin layer to manufacture an image display device of the present invention.

Claims

exact text as granted — not AI-modified
1 - 4 . (canceled) 
     
     
         5 . A method for manufacturing an image display device, wherein an image display member and a light-transmitting cover member having a light-shielding layer formed in a peripheral portion of one of its major surfaces are stacked through a light-transmitting cured resin layer formed from a liquid composition consisting essentially of a liquid photo-radical polymerizable resin so that the light-shielding layer-forming surface of the light-transmitting cover member is disposed on the image display member side, the method comprising the following subsequent steps:
 a step of applying the liquid photo-radical polymerizable resin to the light-shielding layer-forming surface of the light-transmitting cover member or the display surface of the image display member to form a liquid photo-radical polymerizable resin layer, the liquid photo-radical polymerizable resin layer consisting essentially of the liquid photo-radical polymerizable resin;   a step of irradiating the liquid photo-radical polymerizable resin layer with ultraviolet rays so that the cure rate of the entire layer is 90% or more and less than 100% and the cure rate of an outermost surface of the layer is 90% or more, to form the light-transmitting cured resin layer; and   a step of bonding the light-transmitting cover member to the image display member so that the light-transmitting cured resin layer is placed between the light-transmitting cover member and the image display member.   
     
     
         6 . The manufacturing method according to  claim 5 , wherein the image display member is a liquid crystal display panel, an organic EL display panel or a touch panel. 
     
     
         7 . The manufacturing method according to  claim 5 , wherein the liquid photo-radical polymerizable resin contains a polyurethane-based (meth)acrylate or a polyisoprene-based (meth)acrylate, and a flexibility-imparting agent. 
     
     
         8 . The manufacturing method according to  claim 6 , wherein the liquid photo-radical polymerizable resin contains a polyurethane-based (meth)acrylate or a polyisoprene-based (meth)acrylate, and a flexibility-imparting agent. 
     
     
         9 . A method for manufacturing an image display device, wherein an image display member and a light-transmitting cover member having a light-shielding layer formed in a peripheral portion of one of its major surfaces are stacked through a light-transmitting cured resin layer formed from a liquid composition consisting essentially of:
 a liquid photo-radical polymerizable resin, and   a plasticizer,   
       so that the light-shielding layer-forming surface of the light-transmitting cover member is disposed on the image display member side, the method comprising the following subsequent steps:
 a step of applying the liquid photo-radical polymerizable resin and the plasticizer to the light-shielding layer-forming surface of the light-transmitting cover member or the display surface of the image display member to form a liquid photo-radical polymerizable resin layer, the liquid photo-radical polymerizable resin layer consisting essentially of the liquid photo-radical polymerizable resin and the plasticizer; 
 a step of irradiating the liquid photo-radical polymerizable resin layer with ultraviolet rays so that the cure rate of the entire layer is 90% or more and less than 100% and the cure rate of an outermost surface of the layer is 90% or more, to form the light-transmitting cured resin layer; and 
 a step of bonding the light-transmitting cover member to the image display member so that the light-transmitting cured resin layer is placed between the light-transmitting cover member and the image display member.

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