US2022396858A1PendingUtilityA1

Aluminum alloy with improved extrudability and corrosion resistance

Assignee: RIO TINTO ALCAN INT LTDPriority: Oct 24, 2019Filed: Oct 14, 2020Published: Dec 15, 2022
Est. expiryOct 24, 2039(~13.3 yrs left)· nominal 20-yr term from priority
B21C 23/002B21C 37/151C22F 1/04B21C 23/085C22C 21/00F28F 21/084
44
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Claims

Abstract

There is provided an extruded and brazed product with improved corrosion resistance by having low coarse recrystallized grain formation as well as a method for making same. The extruded and brazed product comprises an aluminum alloy comprising in weight percent Mn 0.6-0.75; Fe 0.11-0.16; Si 0.10-0.19; Cu<0.01; Zn<0.05; Ti<0.05; optionally a grain refiner; optionally Ni<0.01; and the balance being aluminum and inevitable impurities.

Claims

exact text as granted — not AI-modified
1 . An extruded and brazed product comprising:
 an aluminum alloy comprising in weight percent:
 Mn 0.6-0.75; 
 Fe 0.11-0.16; 
 Si 0.10-0.19; 
 Cu<0.01; 
 Zn<0.05; 
 Ti<0.05; 
 optionally a grain refiner; 
 optionally Ni<0.01; and 
 the balance being aluminum and inevitable impurities; 
   wherein less than 15% of a width of the extruded and brazed tube width product includes coarse recrystallized grains.   
     
     
         2 . The extruded and brazed product of  claim 1 , wherein each of the inevitable impurities is present at a maximum of 0.05 weight percent and the total inevitable impurities comprises less than 0.10 weight percent. 
     
     
         3 . The extruded and brazed product of  claim 1 , wherein the aluminum alloy comprises in weight percent: less than 0.01 Ni, less than 0.05 Mg, and/or less than 0.05 Cr. 
     
     
         4 . The extruded and brazed product of  claim 1 , wherein the aluminum alloy comprises in weight percent: Fe 0.13-0.16 and Si 0.13-0.191. 
     
     
         5 . (canceled) 
     
     
         6 . The extruded and brazed product of  claim 1 , wherein the aluminum alloy comprises in weight percent 0.64 to 0.72 Mn. 
     
     
         7 . The extruded and brazed product of  claim 1 , wherein the aluminum alloy comprises in weight percent 0.10 to 0.14 Si. 
     
     
         8 . The extruded and brazed product of  claim 1 , wherein the aluminum alloy comprises in weight percent 0.12 to 0.16 Fe. 
     
     
         9 . The extruded and brazed product of  claim 1 , wherein the aluminum alloy comprises in weight percent 0.011 to 0.024 Ti. 
     
     
         10 . The extruded and brazed product of  claim 1 , wherein the extruded and brazed product is an extruded and brazed tubing. 
     
     
         11 . The extruded and brazed product of  claim 10 , wherein the extruded and brazed tubing is or comprises micro-multiport tubing. 
     
     
         12 . A method for producing the extruded and brazed product of  claim 1  comprising:
 a) providing billets comprising an aluminum alloy comprising in weight percent:
 Mn 0.6-0.75; 
 Fe 0.11-0.16; 
 Si 0.10-0.19; 
 Cu<0.01; 
 Zn<0.05; 
 Ti  21  0.05; 
 optionally a grain refiner; 
 optionally Ni<0.01; and 
 the balance being aluminum and inevitable impurities; 
 
 b) homogenizing the billets with at least one heat treatment, the at least one heat treatment comprising a treatment temperature in the range of 540° C. to 590° C. for at least one soaking period from 1 to 8 hours to obtain an homogenized aluminum alloy; 
 c) extruding the billets to obtain an extruded product; and 
 d) brazing the extruded product to obtain the extruded and brazed product. 
 
     
     
         13 . The method of  claim 12 , further comprising, before providing the billets, casting the aluminum alloy into the billets. 
     
     
         14 . The method of  claim 12 , further comprising, after homogenizing and before extruding, cooling the billets. 
     
     
         15 . The method of  claim 12 , wherein each of the inevitable impurities of the aluminum alloy is present at a maximum of 0.03 weight percent and the total inevitable impurities comprises less than 0.10 weight percent. 
     
     
         16 . The method of  claim 12 , wherein the aluminum alloy comprises in weight percent Fe 0.13-0.16, Si 0.13-0.19, less than 0.01 Ni less than 0.05 Mg, and/or less than 0.05 Cr. 
     
     
         17 - 18 . (canceled) 
     
     
         19 . The method of  claim 12 , wherein the aluminum alloy comprises in weight percent 0.64 to 0.72 Mn. 
     
     
         20 . The method of  claim 12 , wherein the aluminum alloy in weight percent between 0.10 to 0.14 Si. 
     
     
         21 . The method of  claim 12 , wherein the aluminum alloy in weight percent between 0.12 to 0.16 Fe. 
     
     
         22 . The method of  claim 12 , wherein the aluminum alloy comprises in weight percent 0.011 to 0.024 Ti. 
     
     
         23 . The method of  claim 12 , wherein the extruded and brazed product is a tubing. 
     
     
         24 . The method of  claim 23 , wherein the tubing is a micro-multiport tubing. 
     
     
         25 . (canceled)

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