US2023073890A1PendingUtilityA1

Direct High Voltage Water Heater System

75
Assignee: STONE AEROSPACE INCPriority: Sep 26, 2016Filed: Nov 8, 2022Published: Mar 9, 2023
Est. expirySep 26, 2036(~10.2 yrs left)· nominal 20-yr term from priority
F24H 1/106E21B 7/15E21B 7/008
75
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Claims

Abstract

A direct high voltage flow-through water heater system transmits high voltage power to a remote ice penetrating robot, converts the power to heat in a very small space, and then uses the heat to melt the ice, providing a path ahead of the robot allowing penetration deeper into a remote ice-covered location, such ice of substantial (e.g., kilometers) thickness, such as, for example, glacial ice caps. High voltage, low current, AC power is passed through a moving conducting fluid, inducing resistive heating in the fluid with 100% efficiency. The exiting fluid is stripped of common mode voltage before exiting. Energy transfer from the electrical source to the fluid is instantaneous and occurs at 100% efficiency. In an alternative embodiment, the fluid heater system operates at standard residential/industrial mains voltages and runs from 220 VAC as other applications of the present invention include the traditional water heater industry as well.

Claims

exact text as granted — not AI-modified
We claim: 
     
         1 . A direct high voltage fluid heater system comprising:
 a first housing having a first end and a second end;   an end plate removably attached to said first end of said housing, said end plate and said first housing defining a first volume;   a plurality of electrode plates within said first housing and having a plurality of apertures therethrough, each plate spaced a predetermined distance from each other, there being no contact between electrode plates, said plurality of apertures of one electrode plate in longitudinal alignment with said plurality of apertures of an adjacent electrode plate;   an intake port traversing said end plate;   an exhaust port at said second end of said first housing;   an insulator covering the inside surface of said first housing;   a second housing removably attached to said first housing and forming a second volume therebetween, said second volume filled with an oil;   a plurality of feedthrough fittings in electrical communication with said plurality of electrode plates, said plurality of feedthrough fittings within said second volume of said second housing;   a high voltage tether in electrical communication with said plurality of feedthrough fittings; and   a conductive fluid having an ionic content sufficient to facilitate resistive heating, said conductive fluid_flowing through said first volume of said first housing, said conductive fluid in electrical communication with said plurality of electrode plates, and wherein said direct high voltage fluid heater system is feedback controllable to produce a constant output temperature regardless of flow rate of said conductive fluid; wherein said direct high voltage fluid heater system is powered exclusively by alternating current; and wherein the energy transfer from said alternating current to said conductive fluid is instantaneous and occurs at 100% efficiency without inducing electrolysis; and wherein the amount of said energy transfer may be varied electronically.   
     
     
         2 . The direct high voltage fluid heater system of  claim 1  wherein said insulator is comprised of a polyether ether ketone (PEEK) material. 
     
     
         3 . The direct high voltage fluid heater system of  claim 2  further comprising a transformer in electrical communication with said plurality of electrode plates, said transformer capable of producing 10 kV phase-to-phase and 5 kV phase-to-ground. 
     
     
         4 . The direct high voltage fluid heater system of  claim 3  further comprising a ground fault interrupter circuit located between an exhaust fluid and protective earth ground, said ground fault interrupter circuit monitoring and detecting current flow between said first housing and said earth ground, and if said current flow is detected exceeding a pre-determined threshold, disconnecting said direct high voltage fluid heater system from mains power via a mechanical relay. 
     
     
         5 . The direct high voltage fluid heater system of  claim 4  wherein said conductive fluid is water. 
     
     
         6 . The direct high voltage fluid heater system of  claim 5  wherein said exhaust fluid is stripped of common mode voltage before exiting said first housing.

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