Hot stamped component and method for manufacturing same
Abstract
According to an aspect of the present disclosure, provided is a method of manufacturing a hot stamping component in which a residual stress analysis value satisfies a preset condition. The method includes heating a blank; forming a molded body by hot stamping the blank; and cooling the molded body to form a hot stamped component. The residual stress analysis value may be a product of a magnitude of an X-ray diffraction analysis (XRD) value obtained by quantifying residual stress by XRD analysis and a magnitude of an electron backscatter diffraction (EBSD) value obtained by quantifying an orientation by EBSD analysis, and the preset condition is about 2.85* 10-4 Degree*MPa/µm2 or greater and about 0.05 Degree*MPa/µm2 or less.
Claims
exact text as granted — not AI-modified1 . A method of manufacturing a hot stamping component in which a residual stress analysis value satisfies a preset condition, the method comprising:
heating a blank; forming a molded body by hot stamping the blank; and cooling the molded body to form a hot stamped component,
wherein the residual stress analysis value is a product of a magnitude of an X-ray diffraction analysis (XRD) value obtained by quantifying residual stress by XRD analysis and a magnitude of an electron backscatter diffraction (EBSD) value obtained by quantifying an orientation by EBSD analysis, and
the preset condition is about 2.85*10 -4 Degree*MPa/µm 2 or greater and about 0.05 Degree*MPa/µm 2 or less.
2 . The method of claim 1 , wherein the heating of the blank comprises:
step-heating the blank while passing a plurality of sections in a heating furnace wherein a temperature range increases gradually in the plurality of sections provided; and soaking the blank to a temperature of about Ac3 or higher.
3 . The method of claim 2 , wherein, in the plurality of sections, a ratio of a length of sections for step-heating the blank to a length of a section for soaking the blank is about 1:1 to 4:1.
4 . The method of claim 2 , wherein the temperature in the plurality of sections increases in a direction from an inlet of the heating furnace to an outlet of the heating furnace.
5 . The method of claim 4 , wherein, in the step-heating, the temperature increase rate of the blank is in a range from about 6° C./s to about 12° C./s.
6 . The method of claim 5 , wherein, in the plurality of sections, a temperature of a section for soaking the blank is higher than a temperature of sections for step-heating the blank.
7 . The method of claim 2 , wherein the blank is present in the heating furnace for a range from about 180 seconds to about 360 seconds.
8 . The method of claim 1 , wherein the cooling of the molded body to form a hot stamping component comprises maintaining the molded body for about 3 seconds to about 20 seconds in a press mold at a temperature below a temperature at which martensitic transformation starts.
9 . The method of claim 8 , wherein the molded body is cooled in the press mold at an average cooling rate of 15° C./s or greater to a temperature at which martensitic transformation is terminated.
10 . The method of claim 1 , wherein the hot stamping component comprises:
a martensite phase having an area fraction of 80% or greater; and an iron-based carbide located inside the martensite phase and having an area fraction of less than 5% based on the martensite phase.
11 . The method of claim 10 , wherein
the iron-based carbide has an acicular form, and the acicular form has a diameter of less than 0.2 µm and a length of less than 10 µm.
12 . The method of claim 10 , wherein:
the martensite phase comprises a lath phase, the iron-based carbide comprises a first iron-based carbide horizontal to a longitudinal direction of the lath and a second iron-based carbide perpendicular to the longitudinal direction of the lath, and an iron-based carbide reference area fraction of the first iron-based carbide is greater than an iron-based carbide reference area fraction of the second iron-based carbide.
13 . The method of claim 12 , wherein the first iron-based carbide has an angle with the longitudinal direction of the lath of 0° or greater and 20° or less and the iron-based carbide reference area fraction of 50% or greater.
14 . The method of claim 12 , wherein the second iron-based carbide has an angle with the longitudinal direction of the lath of 70° or greater and 90° or less and the iron-based carbide reference area fraction of less than 50%.
15 . A hot stamping component in which a residual stress analysis value satisfies a preset condition,
wherein the residual stress analysis value is a product of a magnitude of an X-ray diffraction analysis (XRD) value obtained by quantifying residual stress by XRD analysis and a magnitude of an electron backscatter diffraction (EBSD) value obtained by quantifying an orientation by EBSD analysis, and the preset condition is about 2.85*10 -4 Degree*MPa/µm 2 or greater and about 0.05 Degree*MPa/µm 2 or less.
16 . The hot stamping component of claim 15 , wherein
the hot stamping component includes a martensite phase having an area fraction of 80% or greater, and an iron-based carbide located inside the martensite phase and having an area fraction of less than 5% based on the martensite phase.
17 . The hot stamping component of claim 16 , wherein
the iron-based carbide has an acicular form, and the acicular form has a diameter of less than 0.2 µm and a length of less than 10 µm.
18 . The hot stamping component of claim 16 , wherein
the martensite phase comprises a lath phase, the iron-based carbide comprises a first iron-based carbide horizontal to a longitudinal direction of the lath and a second iron-based carbide perpendicular to the longitudinal direction of the lath, and an iron-based carbide reference area fraction of the first iron-based carbide is greater than an iron-based carbide reference area fraction of the second iron-based carbide.
19 . The hot stamping component of claim 18 , wherein the first iron-based carbide has an angle with the longitudinal direction of the lath of 0° or greater and 20° or less and the iron-based carbide reference area fraction of 50% or greater.
20 . The hot stamping component of claim 18 , wherein the second iron-based carbide has an angle with the longitudinal direction of the lath is 70° or greater and 90° or less and the iron-based carbide reference area fraction of less than 50%.Join the waitlist — get patent alerts
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