US2023108233A1PendingUtilityA1

Thermal Insulation

Assignee: THERMAL CERAMICS UK LTDPriority: Oct 23, 2020Filed: Dec 8, 2022Published: Apr 6, 2023
Est. expiryOct 23, 2040(~14.3 yrs left)· nominal 20-yr term from priority
F27D 1/0003C03C 13/06C03C 3/087C04B 2235/3418C01B 33/24C01P 2004/03D10B 2101/02C01P 2002/60C04B 2235/9607C04B 2237/341C04B 2235/3206D04H 1/46D01F 9/08C04B 35/62675C01P 2002/52C03C 3/078C04B 2235/3217D04H 1/4209C04B 2235/5264C03C 4/0014C04B 2235/77C04B 2235/72C01P 2006/32C04B 2235/3201C03C 2213/02C04B 30/02C04B 2235/3272C04B 35/22C03C 10/0009C04B 35/62665C04B 2235/3232E04B 1/78C04B 2235/3244C03C 10/00D01D 1/04C04B 2235/3208C04B 37/001C01P 2006/37D01D 5/08C04B 35/62231C04B 35/6224C04B 35/62227C04B 35/62245C03C 13/00C03C 2213/00
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Claims

Abstract

The present invention relates to inorganic fibres having a composition comprising: 61.0 to 70.8 wt % SiO 2 ; 28.0 to 39.0 wt % CaO; 0.10 to 0.85 wt % MgO other components, if any, providing the balance up to 100 wt %, The sum of SiO 2 and CaO is greater than or equal to 98.8 wt % and the other components comprise less than 0.70 wt % Al 2 O 3 , if any.

Claims

exact text as granted — not AI-modified
1 . Inorganic fibres having a composition comprising:
 61.0 to 70.8 wt % SiO 2 ;   28.0 to 39.0 wt % CaO;   0.10 to 0.85 wt % MgO   other components, if any, providing the balance up to 100 wt %,   
       wherein the sum of SiO 2  and CaO is greater than or equal to 98.8 wt % and the other components comprise less than 0.70 wt % Al 2 O 3 , if any. 
     
     
         2 . The inorganic fibres of  claim 1 , comprising 0.01 to less than 0.65 wt % Al 2 O 3 . 
     
     
         3 . The inorganic fibres according to  claim 1 , which after heat treatment at 1100° C. for 24 hours comprise surface crystal grains with an average crystallite size of 0.90 μm or less. 
     
     
         4 . The inorganic fibres of  claim 1 , wherein the other components account for at least 0.3 wt % of the composition of the inorganic fibres. 
     
     
         5 . The inorganic fibres of  claim 1 , wherein the sum of SiO 2 +CaO+MgO is greater than or equal to 99.3 wt % of the fibre composition. 
     
     
         6 . The inorganic fibres of  claim 1 , wherein the sum of SiO 2 +CaO+MgO+Al 2 O 3  is greater than or equal to 99.5 wt % of the fibre composition. 
     
     
         7 . The inorganic fibres of  claim 1 , wherein the fibre composition comprises less than 0.80 wt % MgO. 
     
     
         8 . The inorganic fibres according to  claim 1 , wherein the amount of Al 2 O 3  is less than 0.35 wt %. 
     
     
         9 . The inorganic fibres of  claim 1 , wherein the sum of SiO 2  and CaO is greater than or equal to 99.0 wt %. 
     
     
         10 . The inorganic fibres of  claim 1 , wherein the sum of SiO 2  and CaO is greater than or equal to 99.1 wt %. 
     
     
         11 . The inorganic fibres of  claim 1 , wherein the sum of SiO 2  and CaO is greater than or equal to 99.2 wt %. 
     
     
         12 . The inorganic fibres of  claim 1 , wherein the composition comprises less than 70.0 wt % SiO 2 . 
     
     
         13 . The inorganic fibres according to  claim 1 , wherein then composition comprises greater than 64.5 wt % SiO 2 . 
     
     
         14 . The inorganic fibres according to  claim 1 , wherein the composition comprises 65.7 wt % or greater SiO 2 . 
     
     
         15 . The inorganic fibres according to  claim 1 , wherein the sum of the other components is in the range 0.05 to 1.0 wt % of the fibre composition, said other components comprising one or more oxides or fluorides of lanthanides, Li, Na, K, Sr, Ba, Cr, Fe, Zn, Y, Zr, Hf; Ca, B, P or combinations thereof. 
     
     
         16 . The inorganic fibres according to  claim 15 , wherein the sum of the other components comprise one or more oxides or fluorides of lanthanides, Sr, Ba, Cr, Zr or combinations thereof. 
     
     
         17 . The inorganic fibres according to  claim 15 , wherein the sum of the other components is in the range 0.1 to 0.8 wt %. 
     
     
         18 . The inorganic fibres according to  claim 1 , wherein the composition comprises:
 65.7 to 69.0 wt % SiO 2 ;   30.0 to 34.2 wt % CaO;   0.10 to 0.60 wt % MgO;   0 to 0.50 wt % Al 2 O 3 ; and   the sum of SiO 2  and CaO is greater or equal to 99.0 wt %.   
     
     
         19 . The inorganic fibres according to  claim 1 , wherein the composition comprises:
 65.7 to 69.0 wt % SiO 2 ;   30.0 to 34.2 wt % CaO;   0.10 to 0.45 wt % MgO;   0 to 0.40 wt % Al 2 O 3 ; and   
       the sum of SiO 2  and CaO is greater or equal to 99.2 wt %. 
     
     
         20 . The inorganic fibres according to  claim 1 , wherein the other components comprise 0 to 0.25 wt % alkali metal oxides. 
     
     
         21 . The inorganic fibres according to  claim 1 , wherein the other components comprise 0 to 0.20 wt % alkali metal oxides. 
     
     
         22 . The inorganic fibres according to  claim 1 , wherein the arithmetic mean fibre diameter is less than 6.0 μm. 
     
     
         23 . A thermal insulation comprising inorganic fibres as claimed in  claim 1 . 
     
     
         24 . The thermal insulation according to  claim 23  in the form of a blanket of the inorganic fibres.

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