US2023286042A1PendingUtilityA1
Three dimensional printing
Assignee: HEWLETT PACKARD DEVELOPMENT COPriority: Jul 19, 2018Filed: Mar 16, 2023Published: Sep 14, 2023
Est. expiryJul 19, 2038(~12 yrs left)· nominal 20-yr term from priority
B33Y 10/00B22F 1/05B22F 10/14B33Y 70/00B29C 64/165B22F 2003/247B33Y 40/20B22F 1/103B22F 2998/10B22F 10/66B22F 12/13B22F 1/10Y02P10/25B33Y 70/10B33Y 30/00B33Y 40/10B29C 64/30B22F 2304/10B29K 2033/12B29K 2105/0085
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Claims
Abstract
A three-dimensional printing kit can include a particulate build material including from about 80 wt % to 100 wt % metal particles based on the total weight of the particulate build material, and a binder fluid. The binder fluid can include water, latex particles in an amount of from about 1 wt % to about 40 wt % based on the total weight of the binder fluid, and a multihydrazide adhesion promoter in an amount of from about 0.05 wt % to about 3 wt % based on the total weight of the binder fluid.
Claims
exact text as granted — not AI-modified1 . A three-dimensional printing kit comprising:
a particulate build material comprising from about 80 wt % to 100 wt % metal particles based on the total weight of the particulate build material; and a binder fluid comprising water, latex particles in an amount of from about 1 wt % to about 40 wt % based on the total weight of the binder fluid, and a multihydrazide adhesion promoter in an amount of from about 0.05 wt % to about 3 wt % based on the total weight of the binder fluid; wherein the latex particles have a particle size of from about 10 nm to about 400 nm.
2 . The three-dimensional printing kit of claim 1 , wherein the metal particles are aluminum, titanium, copper, cobalt, chromium, nickel, vanadium, tungsten, tungsten carbide, tantalum, molybdenum, magnesium, gold, silver, ferrous alloy, stainless steel, steel, an alloy thereof, or an admixture thereof.
3 . The three-dimensional printing kit of claim 1 , wherein the latex particles include a copolymer with copolymerized methyl methacrylate being present at about 50 wt % or greater of the copolymer, or copolymerized styrene being present at about 50 wt % or greater of the copolymer.
4 . The three-dimensional printing kit of claim 1 , wherein the multihydrazide adhesion promoter has the general formula:
where R is null, from C1 to C8 unbranched alkyl, C3 to C8 branched alkyl, C2 to C8 unbranched alkylene, C4 to C8 branched alkylene, aromatic, alicyclic, or a combination thereof; A is C═O, O═S═O, or P═O; and n is 2 or 3; wherein when R is null, n is 2 and two hydrazides share a common A moiety or two hydrazides are linked together at their respective A moieties without an intervening R group.
5 . The three-dimensional printing kit of claim 1 , wherein the multihydrazide adhesion promoter is selected from adipic dihydrazide, carbodihydrazide, oxalyl dihydrazide, succinic dihydrazide, isophthalic dihydrazide, azelaic dihydrazide, dodecanedioic dihydrazide, sebacic dihydrazide, terephthalic dihydrazide, oxbisbenzene sulfonylhydrazide, or a combination thereof.
6 . A three-dimensional printing kit comprising:
a particulate build material comprising from about 80 wt % to 100 wt % metal particles based on the total weight of the particulate build material; a binder fluid comprising water, and latex particles in an amount of from about 1 wt % to about 40 wt % based on the total weight of the binder fluid; and an adhesion promoter fluid comprising water, and a multihydrazide adhesion promoter in an amount of from about 0.1 wt % to about 5 wt % based on the total weight of the adhesion promoter fluid; wherein the latex particles have a particle size of from about 10 nm to about 400 nm.
7 . The three-dimensional printing kit of claim 6 , wherein the metal particles have a D50 particle size distribution value of from about 4 μm to about 150 μm.
8 . The three-dimensional printing kit of claim 6 , wherein the latex particles are a styrene-methyl (meth)acrylate copolymer.
9 . The three-dimensional printing kit of claim 6 , wherein the binder fluid and the adhesion promoter fluid are formulated to be ejected onto a layer of the particulate build material at a weight ratio of about 5:1 to about 1:5.
10 . The three-dimensional printing kit of claim 6 , wherein the multihydrazide adhesion promoter is selected from adipic dihydrazide, carbodihydrazide, oxalyl dihydrazide, succinic dihydrazide, isophthalic dihydrazide, azelaic dihydrazide, dodecanedioic dihydrazide, sebacic dihydrazide, terephthalic dihydrazide, oxbisbenzene sulfonylhydrazide, or a combination thereof.
11 . A method of three-dimensional printing comprising:
iteratively applying individual build material layers of a particulate build material which includes from about 80 wt % to 100 wt % metal particles based on the total weight of the particulate build material; based on a 3D object model, selectively applying water, latex particles, and a multihydrazide adhesion promoter to individual build material layers to define individually patterned layers of a 3D green body object; and heating the individually patterned layers to drive off water and further solidify the 3D green body object; wherein the latex particles have a particle size of from about 10 nm to about 400 nm.
12 . The method of claim 11 , wherein the latex particles are selectively applied by ejecting a binder fluid including water and the latex particles in an amount of from about 1 wt % to about 40 wt % based on the total weight of the binder fluid, and wherein the multihydrazide adhesion promoter is selectively applied by ejecting an adhesion promoter fluid as a separate fluid relative to the binder fluid, wherein the adhesion promoter fluid includes water and the multihydrazide adhesion promoter in an amount of about 0.1 wt % to about 5 wt % based on the total weight of the adhesion promoter fluid.
13 . The method of claim 11 , wherein the latex particles and the multihydrazide adhesion promoter are selectively applied by ejecting a binder fluid including water, the latex particles in an amount of from about 1 wt % to about 40 wt % based on the total weight of the binder fluid, and the multihydrazide adhesion promoter in an amount of about 0.05 wt % to about 3 wt % based on the total weight of the binder fluid.
14 . The method of claim 11 , wherein heating occurs at from about 100° C. to about 250° C.
15 . The method of claim 14 , further comprising separating the 3D green body object from the particulate build material and sintering the metal particles of the 3D green body object in a fusing oven.
16 . A three-dimensional printing kit comprising:
a particulate build material comprising from about 80 wt % to 100 wt % metal particles based on the total weight of the particulate build material; and a binder fluid comprising water, latex particles in an amount of from about 1 wt % to about 40 wt % based on the total weight of the binder fluid, and a multihydrazide adhesion promoter in an amount of from about 0.05 wt % to about 3 wt % based on the total weight of the binder fluid; wherein the latex particles include a copolymer with copolymerized methyl methacrylate being present at about 50 wt % or greater of the copolymer, or copolymerized styrene being present at about 50 wt % or greater of the copolymer; wherein the multihydrazide adhesion promoter is selected from the group consisting of adipic dihydrazide, carbodihydrazide, oxalyl dihydrazide, succinic dihydrazide, isophthalic dihydrazide, azelaic dihydrazide, dodecanedioic dihydrazide, sebacic dihydrazide, terephthalic dihydrazide, oxbisbenzene sulfonylhydrazide, and a combination thereof; wherein the metal particles have a D50 particle size distribution value of from about 4 μm to about 150 μm; and wherein the latex particles have a particle size of from about 10 nm to about 400 nm.
17 . The three-dimensional printing kit of claim 16 , wherein the latex particles have a particle size of from about 50 nm to about 250 nm.
18 . The three-dimensional printing kit of claim 1 , wherein the latex particles have a particle size of from about 50 nm to about 250 nm.
19 . The three-dimensional printing kit of claim 6 , wherein the latex particles have a particle size of from about 50 nm to about 250 nm.
20 . The method of claim 11 , wherein the latex particles have a particle size of from about 50 nm to about 250 nm.Join the waitlist — get patent alerts
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