US2023413567A1PendingUtilityA1

Semiconductor memory device and method for manufacturing semiconductor memory device

Assignee: KIOXIA CORPPriority: Jun 21, 2022Filed: Feb 28, 2023Published: Dec 21, 2023
Est. expiryJun 21, 2042(~15.9 yrs left)· nominal 20-yr term from priority
H10W 20/435H10B 43/35H10B 43/10H10B 43/27H10B 41/35H10B 41/27H10B 41/10H01L 23/5283H10B 43/50
56
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Claims

Abstract

A semiconductor memory device includes a stacked body, a first metal layer, and a first columnar body. The stacked body includes a plurality of gate electrode layers and a plurality of insulating layers. The plurality of gate electrode layers include a first gate electrode layer, and a second gate electrode layer having a length in a second direction intersecting a first direction that is shorter than that of the first gate electrode layer. The first metal layer is disposed at least on a first side with respect to a terrace portion of the first gate electrode layer. The first columnar body is disposed on the first side with respect to the terrace portion of the first gate electrode layer. The first columnar body includes a conductive portion extending in the first direction and penetrating the first metal layer to be connected to the terrace portion of the first gate electrode layer, and an insulator disposed at least between the first metal layer and the conductive portion.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A semiconductor memory device comprising:
 a stacked body including a plurality of gate electrode layers and a plurality of insulating layers, the plurality of gate electrode layers and the plurality of insulating layers being alternately stacked one by one in a first direction, the plurality of gate electrode layers including a first gate electrode layer and a second gate electrode layer, the second gate electrode layer being disposed on a first side in the first direction with respect to the first gate electrode layer, the second gate electrode layer having a length in a second direction intersecting the first direction that is shorter than that of the first gate electrode layer, the first gate electrode layer having a terrace portion that does not overlap with the second gate electrode layer in the first direction;   a first metal layer disposed at least on the first side with respect to the terrace portion of the first gate electrode layer; and   a first columnar body disposed on the first side with respect to the terrace portion of the first gate electrode layer, wherein   the first columnar body including a conductive portion and an insulating portion, the conductive portion extending in the first direction, the conductive portion penetrating the first metal layer and connected to the terrace portion of the first gate electrode layer, the insulating portion disposed at least between the first metal layer and the conductive portion.   
     
     
         2 . The semiconductor memory device according to  claim 1 , wherein
 at least a part of the first metal layer is aligned with the second gate electrode layer in the second direction.   
     
     
         3 . The semiconductor memory device according to  claim 1 , further comprising:
 a first insulating layer including a portion disposed between the first metal layer and the first gate electrode layer.   
     
     
         4 . The semiconductor memory device according to  claim 1 , wherein
 the first metal layer and the first gate electrode layer are made of a same material.   
     
     
         5 . The semiconductor memory device according to  claim 1 , wherein
 in a region overlapping with the terrace portion of the first gate electrode layer in the first direction, a thickness of the first metal layer in the first direction is greater than a thickness of the first gate electrode layer in the first direction.   
     
     
         6 . The semiconductor memory device according to  claim 1 , wherein
 in a region overlapping with the terrace portion of the first gate electrode layer in the first direction, a thickness of the first metal layer in the first direction is 1.5 times or more than a thickness of the first gate electrode layer in the first direction.   
     
     
         7 . The semiconductor memory device according to  claim 1 , wherein
 the first metal layer is grounded.   
     
     
         8 . The semiconductor memory device according to  claim 1 , wherein
 the stacked body further includes a third gate electrode layer disposed on the first side with respect to the second gate electrode layer, the third gate electrode layer having a length in the second direction shorter than that of the second gate electrode layer,   the second gate electrode layer having a terrace portion that does not overlap with the third gate electrode layer in the first direction, and   the first metal layer includes a first portion, a second portion, and a step portion, the first portion disposed on the first side with respect to the terrace portion of the first gate electrode layer, the second portion disposed at a position different from the first portion in the first direction and disposed on the first side with respect to the terrace portion of the second gate electrode layer, and the step portion disposed between the first portion and the second portion and connecting the first portion and the second portion.   
     
     
         9 . The semiconductor memory device according to  claim 8 , further comprising:
 a second columnar body disposed on the first side with respect to the terrace portion of the second gate electrode layer, wherein   the first columnar body penetrates the first portion of the first metal layer and is connected to the terrace portion of the first gate electrode layer, and   the second columnar body penetrates the second portion of the first metal layer and is connected to the terrace portion of the second gate electrode layer.   
     
     
         10 . The semiconductor memory device according to  claim 1 , further comprising:
 a second metal layer; and   a third columnar body, wherein   the stacked body includes a first stacked body and a second stacked body, the first stacked body including at least two gate electrode layers in the plurality of gate electrode layers, and the second stacked body disposed on the first side with respect to the first stacked body and including at least two gate electrode layers in the plurality of gate electrode layers, wherein
 the at least two gate electrode layers of the first stacked body include the first gate electrode layer and the second gate electrode layer, and 
 the at least two gate electrode layers of the second stacked body include a fourth gate electrode layer and a fifth gate electrode layer, the fifth gate electrode layer disposed on the first side with respect to the fourth gate electrode layer, and the fifth gate electrode layer having a length in the second direction shorter than that of the fourth gate electrode layer, wherein 
 the fourth gate electrode layer has a terrace portion that does not overlap with the fifth gate electrode layer in the first direction, and wherein 
   the second metal layer is disposed at least on the first side with respect to the terrace portion of the fourth gate electrode layer, and   the third columnar body (i) is disposed on the first side with respect to the terrace portion of the fourth gate electrode layer, (ii) extends in the first direction, (iii) penetrates the second metal layer, and (iv) is connected to the terrace portion of the fourth gate electrode layer.   
     
     
         11 . The semiconductor memory device according to  claim 10 , wherein
 the first metal layer and the second metal layer are separated from each other.   
     
     
         12 . The semiconductor memory device according to  claim 1 , wherein
 the insulating portion includes a first insulating portion and a second insulating portion, the first insulating portion disposed at a position separated from the first metal layer and the conductive portion and extending along the conductive portion, the second insulating portion disposed between the first metal layer and the conductive portion, and   a thickness of the second insulating portion in the second direction is greater than a thickness of the first insulating portion in the second direction.   
     
     
         13 . A method for manufacturing a semiconductor memory device, comprising:
 forming a stacked body by alternately stacking a plurality of first layers and a plurality of second layers, the plurality of second layers different in material from the plurality of first layers, in a first direction;   forming a stepped portion in the stacked body, wherein in the stepped portion one layer and another layer in the plurality of first layers have different lengths in a second direction that intersects the first direction;   stacking an insulating third layer and a fourth layer, a material of the fourth layer being different from that of the third layer in at least the stepped portion in the order of the third layer and the fourth layer;   forming an insulator covering the stacked body and the fourth layer;   replacing the plurality of first layers with a plurality of gate electrode layers and replacing the fourth layer with a metal layer;   providing a hole extending in the first direction and penetrating the metal layer in the insulator; and   forming a columnar body including a conductive portion penetrating the metal layer to be connected to a first gate electrode layer in the plurality of gate electrode layers, and an insulating portion disposed at least between the metal layer and the conductive portion, by utilizing the hole.   
     
     
         14 . The method for manufacturing the semiconductor memory device according to  claim 13 , wherein
 providing of the hole includes a first process of processing a hole in the insulator using the metal layer as a stopper layer, and a second process of deeply excavating the hole after the first process to connect the hole to the first gate electrode layer.   
     
     
         15 . The method for manufacturing the semiconductor memory device according to  claim 13 , wherein
 the hole includes a first portion formed in the insulator and a second portion formed in the metal layer,   providing of the hole includes removing a part of the metal layer from the inside of the hole by etching and increasing a width of the second portion in the second direction as compared to the first portion, and   formation of the columnar body includes forming at least a part of the insulating portion in the second portion.   
     
     
         16 . The semiconductor memory device according to  claim 1 , wherein the semiconductor memory device includes a non-volatile semiconductor memory. 
     
     
         17 . The semiconductor memory device according to  claim 1 , wherein the plurality of gate electrode layers include tungsten. 
     
     
         18 . The semiconductor memory device according to  claim 1 , wherein the plurality of insulating layers include silicon oxide. 
     
     
         19 . The semiconductor memory device according to  claim 1 , wherein the conductive portion includes tungsten. 
     
     
         20 . The semiconductor memory device according to  claim 1 , wherein the insulating portion includes silicon oxide.

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