US2024167264A1PendingUtilityA1

Modular, customizable, prefabricated building envelope system

Assignee: FERIS CORPPriority: Mar 26, 2021Filed: Mar 3, 2022Published: May 23, 2024
Est. expiryMar 26, 2041(~14.7 yrs left)· nominal 20-yr term from priority
Inventors:Steven P. Lapp
E04B 1/14E04B 2103/04E04B 2103/06E04B 5/02E04C 2/384E04B 5/10E04B 5/026E04B 7/22E04D 13/15E04C 2/46
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Claims

Abstract

An object of the present invention is to provide a modular, customizable, prefabricated building envelope system. In accordance with an aspect of the present invention, there is provided a high-performance building envelope system comprising an external wall comprising connected expanded polystyrene (EPS) wall panels having generally squared C-shape light gauge steel profile framing members inserted into both sides of the EPS panel, and a roof assembly comprising connected expanded polystyrene (EPS) roof panels having parallel or coplanar, light gauge galvanized steel framing squared C-shaped framing members embedded on the upper surface and parallel or co-planar, light gauge galvanized I or H-shaped steel framing members embedded in the lower surface.

Claims

exact text as granted — not AI-modified
1 . A building envelope system comprising:
 a. an external wall comprising connected expanded polystyrene (EPS) wall panels having generally squared C-shape light gauge steel profile framing members inserted into both sides of the EPS panel, and   b. a roof assembly comprising connected expanded polystyrene (EPS) roof panels having parallel or co-planar, light gauge galvanized steel framing squared C-shaped framing members embedded on the upper surface and parallel or co-planar, light gauge galvanized I or H-shaped steel framing members embedded in the lower surface.   
     
     
         2 . The system of  claim 1 , wherein one or more wall panels comprise a door or a window opening. 
     
     
         3 . The system of  claim 1 , wherein the wall panels are configured to withstand increased horizontal shear stress. 
     
     
         4 . The system of  claim 3 , wherein each wall panels wall includes crossing straps on one or both sides. 
     
     
         5 . The system of  claim 3 , wherein each wall panels wall includes metal sheeting. 
     
     
         6 . The system of  claim 1 , wherein the C-shape light gauge galvanized steel framing members are rotated and partially inserted into one sides of the wall panel, thereby providing an air gap when gypsum wallboard is installed. 
     
     
         7 . The system of  claim 6 , wherein the air gap is sized to receive the required depth of mineral/rock wool insulation for fire protection. 
     
     
         8 . The system of  claim 1 , comprising a floor assembly. 
     
     
         9 . The system of  claim 8 , wherein the floor assembly comprises connected expanded polystyrene (EPS) floor panels having parallel or co-planar, light gauge galvanized steel framing squared C-shaped framing members embedded on the upper surface and parallel or co-planar, light gauge galvanized I or H-shaped steel framing members embedded in the lower surface. 
     
     
         10 . A building comprising the building envelope of  claim 1  or  8 .

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