Printed annular metal-to-metal seal

Abstract

A metal-to-metal seal for sealing an annular space between a well casing and a wellbore. The seal includes an inner portion and an outer portion, each portion including a central seal portion. The central seal portion has a concave shape in a de-energized state which curves towards the centerline of the seal and is capable of flexing radially outward towards surface of the annular space when energized. The central seal portion further includes at least one outer ridge extending outward away from the centerline of the seal and sealingly engages with the outer annular surface when energized.

That claimed is: 
     
         1 . A method for sealing an annular space of a well comprising:
 selecting an inner seal portion according to an inner diameter of the annular space;   selecting an outer seal portion according to an outer diameter of the annular space;   inserting the combined inner and outer portions as a metal-to-metal annular seal=into the annular space, the inner portion having an at least one inner biased concave surface and the outer portion having at least one outer biased concave central seal surfaces;   inserting a plunger into a first end of the annular seal;   energizing the seal by pushing the at least one inner and outer biased concave central seal surfaces toward proximate annular surfaces in the annular space; and   sealingly engaging the at least one inner and outer biased concave central seal surfaces with annular surfaces in the annular space.   
     
     
         2 . The method of  claim 1  further comprising:
 providing at least one intra-seal ridge and ridges on the inner and outer biased concave central seal surfaces; and 
 sealingly engaging the at least one intra-seal ridge with the plunger and the ridges with the annular surfaces in the annular space. 
 
     
     
         3 . The method of  claim 1  further comprising:
 sealingly engaging at least one additional inner and outer biased concave central seal surfaces with annular surfaces in the annular space. 
 
     
     
         4 . The method of  claim 1  further comprising:
 selecting a sealing system for sealing between the inner seal portion and the outer seal portion. 
 
     
     
         5 . The method of  claim 4  wherein the plunger sealingly engages the sealing system for sealing between the inner seal portion and the outer seal portion. 
     
     
         6 . A method of resealing an annular space comprising:
 removing a plunger from a first end of a metal-to-metal annular seal to de-energize the metal-to-metal annular seal;   removing the metal-to-metal annular seal from the annular space;   replacing an inner seal portion and/or an outer seal portion;   reinserting the seal into the annular space; and   inserting the plunger into the metal-to-metal annular seal to re-energize the metal-to-metal annular seal.   
     
     
         7 . The method of  claim 6  wherein replacing the inner seal portion and/or the outer seal portion changes a location of a sealing ridge on the inner and outer seal portions. 
     
     
         8 . The method of  claim 6  further comprising:
 changing a seal type between the inner seal portion and outer seal portion 
 
     
     
         9 . The method of  claim 6  wherein the seal is in a substantially similar location in the annular space before removal and after re-insertion. 
     
     
         10 . The method of  claim 9  wherein the ridges engage the surfaces of the annular space in a substantially different locations before removal and after re-insertion.