US2024287267A1PendingUtilityA1
Foam sheet and molded product
Est. expiryFeb 28, 2043(~16.6 yrs left)· nominal 20-yr term from priority
C08J 2367/04C08J 2203/06C08J 9/122C08J 9/0066C08K 3/36C08J 9/0023C08J 2205/00C08J 9/12C08J 5/18C08J 2300/16
65
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Claims
Abstract
A foam sheet includes a polylactic acid resin composition that includes a polylactic acid resin. The polylactic acid resin includes 98% mol % or greater of D-lactic acid or L-lactic acid that is a constituent monomer unit of the polylactic acid resin. An amount of the polylactic acid resin is 98% by mass or greater relative to a total amount of organic matter of the foam sheet. The foam sheet has a bulk density of 0.063 g/cm3 or greater and 0.250 g/cm3 or less. A surface roughness Sq (root mean square height of the surface) of the foam sheet defined by ISO 25178 is 7 μm or less.
Claims
exact text as granted — not AI-modifiedWhat is claimed is:
1 . A foam sheet, comprising:
a polylactic acid resin composition that includes a polylactic acid resin,
the polylactic acid resin including 98% mol % or greater of D-lactic acid or L-lactic acid that is a constituent monomer unit of the polylactic acid resin, an amount of the polylactic acid resin being 98% by mass or greater relative to a total amount of organic matter of the foam sheet,
wherein the foam sheet has a bulk density of 0.063 g/cm 3 or greater and 0.250 g/cm 3 or less, and a surface roughness Sq (root mean square height of the surface) of the foam sheet defined by ISO 25178 is 7 μm or less.
2 . The foam sheet according to claim 1 , wherein the foam sheet has the bulk density of 0.063 g/cm 3 or greater and 0.125 g/cm 3 or less.
3 . The foam sheet according to claim 1 , wherein the surface roughness Sq of the foam sheet is 6 μm or less.
4 . The foam sheet according to claim 1 , wherein surface roughness Svk (reduced dale height) of the foam sheet defined by ISO 25178 is 8 μm or less.
5 . The foam sheet according to claim 1 , further comprising:
a chain extender.
6 . The foam sheet according to claim 5 , wherein the chain extender includes an epoxy functional chain extender.
7 . The foam sheet according to claim 1 , further comprising:
inorganic particles.
8 . The foam sheet according to claim 1 , wherein the foam sheet includes pores generated by foaming the polylactic acid resin composition with a blowing agent that is carbon dioxide.
9 . The foam sheet according to claim 1 , wherein the foam sheet has cold crystallization enthalpy of 20 J/g or greater.
10 . A molded product comprising:
the foam sheet according to claim 1 having a shape achieved by thermoforming.
11 . The molded product according to claim 10 , wherein the molded product is a bag, a package, a container, a dish, a cutlery, a buffer material, or a packing material.Join the waitlist — get patent alerts
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