US2024287267A1PendingUtilityA1

Foam sheet and molded product

Assignee: TAMURA RISAPriority: Feb 28, 2023Filed: Feb 21, 2024Published: Aug 29, 2024
Est. expiryFeb 28, 2043(~16.6 yrs left)· nominal 20-yr term from priority
C08J 2367/04C08J 2203/06C08J 9/122C08J 9/0066C08K 3/36C08J 9/0023C08J 2205/00C08J 9/12C08J 5/18C08J 2300/16
65
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Claims

Abstract

A foam sheet includes a polylactic acid resin composition that includes a polylactic acid resin. The polylactic acid resin includes 98% mol % or greater of D-lactic acid or L-lactic acid that is a constituent monomer unit of the polylactic acid resin. An amount of the polylactic acid resin is 98% by mass or greater relative to a total amount of organic matter of the foam sheet. The foam sheet has a bulk density of 0.063 g/cm3 or greater and 0.250 g/cm3 or less. A surface roughness Sq (root mean square height of the surface) of the foam sheet defined by ISO 25178 is 7 μm or less.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A foam sheet, comprising:
 a polylactic acid resin composition that includes a polylactic acid resin,
 the polylactic acid resin including 98% mol % or greater of D-lactic acid or L-lactic acid that is a constituent monomer unit of the polylactic acid resin, an amount of the polylactic acid resin being 98% by mass or greater relative to a total amount of organic matter of the foam sheet, 
   wherein the foam sheet has a bulk density of 0.063 g/cm 3  or greater and 0.250 g/cm 3  or less, and   a surface roughness Sq (root mean square height of the surface) of the foam sheet defined by ISO 25178 is 7 μm or less.   
     
     
         2 . The foam sheet according to  claim 1 , wherein the foam sheet has the bulk density of 0.063 g/cm 3  or greater and 0.125 g/cm 3  or less. 
     
     
         3 . The foam sheet according to  claim 1 , wherein the surface roughness Sq of the foam sheet is 6 μm or less. 
     
     
         4 . The foam sheet according to  claim 1 , wherein surface roughness Svk (reduced dale height) of the foam sheet defined by ISO 25178 is 8 μm or less. 
     
     
         5 . The foam sheet according to  claim 1 , further comprising:
 a chain extender.   
     
     
         6 . The foam sheet according to  claim 5 , wherein the chain extender includes an epoxy functional chain extender. 
     
     
         7 . The foam sheet according to  claim 1 , further comprising:
 inorganic particles.   
     
     
         8 . The foam sheet according to  claim 1 , wherein the foam sheet includes pores generated by foaming the polylactic acid resin composition with a blowing agent that is carbon dioxide. 
     
     
         9 . The foam sheet according to  claim 1 , wherein the foam sheet has cold crystallization enthalpy of 20 J/g or greater. 
     
     
         10 . A molded product comprising:
 the foam sheet according to  claim 1  having a shape achieved by thermoforming.   
     
     
         11 . The molded product according to  claim 10 , wherein the molded product is a bag, a package, a container, a dish, a cutlery, a buffer material, or a packing material.

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