US2025046828A1PendingUtilityA1
Ion exchange-functionalized catalyst supports
Est. expiryDec 7, 2041(~15.4 yrs left)· nominal 20-yr term from priority
C25B 9/23C25B 11/067C25B 11/054C25B 1/04H01M 4/8817H01M 2008/1095Y02E60/50H01M 4/925
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Claims
Abstract
An ion exchange-functionalized catalyst support includes a ceramic catalyst support and an ion exchange group at a surface of the ceramic catalyst support. The ceramic catalyst support includes at least one of a covalent nitride, a covalent metal boride, and a covalent carbide.
Claims
exact text as granted — not AI-modified1 . An ion exchange-functionalized catalyst support comprising:
a ceramic catalyst support comprising a covalent nitride, a covalent metal boride, or a covalent carbide; and an ion exchange group at a surface of the ceramic catalyst support.
2 . The ion exchange-functionalized catalyst support of claim 1 , wherein the ceramic catalyst support comprises the covalent nitride, the covalent nitride comprising a binary nitride, the binary nitride comprising boron nitride, silicon nitride, or aluminum nitride.
3 . (canceled)
4 . The ion exchange-functionalized catalyst support of claim 2 , wherein:
the ion exchange group includes a boron atom, a silicon atom, or an aluminum atom of the binary nitride; and the boron atom, the silicon atom, or the aluminum atom of the ion exchange group has a negative formal charge.
5 . The ion exchange-functionalized catalyst support of claim 2 , wherein the binary nitride comprises hexagonal boron nitride.
6 . The ion exchange-functionalized catalyst support of claim 1 , wherein the ceramic catalyst support comprises the covalent nitride, the covalent nitride comprising a ternary nitride, the ternary nitride comprising a boron carbon nitride, a silicon carbon nitride, or a silicon boron nitride.
7 . (canceled)
8 . The ion exchange-functionalized catalyst support of claim 6 , wherein:
the ion exchange group comprises a boron atom or a silicon atom of the ternary nitride; and the boron atom or the silicon atom of the ion exchange group has a negative formal charge.
9 . The ion exchange-functionalized catalyst support of claim 1 , wherein:
the ceramic catalyst support comprises the covalent metal boride; the ion exchange group includes a boron atom of the covalent metal boride; and the boron atom of the ion exchange group has a negative formal charge.
10 . The ion exchange-functionalized catalyst support of claim 9 , wherein the covalent metal boride comprises titanium, zirconium, hafnium, vanadium, niobium, or tantalum.
11 - 12 . (canceled)
13 . The ion exchange-functionalized catalyst support of claim 1 , wherein the ion exchange group comprises a tetravalent boron atom, a tetravalent aluminum atom, or a pentavalent silicon atom.
14 . The ion exchange-functionalized catalyst support of claim 1 , wherein the ion exchange group comprises fluorine.
15 - 16 . (canceled)
17 . A catalyst layer comprising:
an ion exchange-functionalized catalyst support comprising:
a ceramic catalyst support comprising a covalent nitride, a covalent metal boride, or a covalent carbide; and
an ion exchange group at a surface of the ceramic catalyst support; and
a catalyst particle supported on the ion exchange-functionalized catalyst support.
18 . (canceled)
19 . The catalyst layer of claim 17 , further comprising an ionomer.
20 . The catalyst layer of claim 17 , wherein the ceramic catalyst support is electrically conducting and the catalyst layer does not include a carbon catalyst support.
21 . (canceled)
22 . The catalyst layer of claim 17 , wherein:
the ceramic catalyst support comprises the covalent nitride; the covalent nitride comprises boron, silicon, or aluminum; the ion exchange group includes a boron atom, a silicon atom, or an aluminum atom of the covalent nitride; and the boron atom, the silicon atom, or the aluminum atom of the ion exchange group has a negative formal charge.
23 . The catalyst layer of claim 17 , wherein:
the ceramic catalyst support comprises the covalent metal boride; the ion exchange group includes a boron atom of the covalent metal boride; and the boron atom of the ion exchange group has a negative formal charge.
24 . The catalyst layer of claim 22 , further comprising a cation ionically linked to the ion exchange group, wherein the cation comprises a proton, a metal cation, or tetraalkylammonium.
25 - 26 . (canceled)
27 . A method of making an ion exchange-functionalized catalyst support, comprising:
functionalizing a surface of a ceramic catalyst support with an ion exchange group, the ceramic catalyst support comprising a covalent nitride, a covalent metal boride, or a covalent carbide.
28 . The method of claim 27 , wherein:
the ceramic catalyst support comprises boron, silicon, or aluminum; and the functionalizing comprises covalently bonding a nucleophilic reagent with a boron atom, a silicon atom, or an aluminum atom of the ceramic catalyst support at the surface of the ceramic catalyst support.
29 . The method of claim 28 , wherein the nucleophilic reagent comprises hydrogen fluoride, a metal fluoride, or a tetraalkylammonium fluoride.
30 . The method of claim 28 , wherein the nucleophilic reagent comprises an acid, a salt of an acid, a partial ester of a polybasic acid, or an alcohol.Join the waitlist — get patent alerts
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