Rigid attachment system

Abstract

A rigid attachment system is provided. The rigid attachment system may be, e.g., an assaulter belt assembly, which includes a first layer having a plurality of windows cut from a thermoplastic composite material, e.g., Tegris® or Curv®, the windows spaced apart along a length of the first layer and separated by a plurality of bridge portions. The assaulter belt assembly further includes a second layer extending along and coupled to a back side of the first layer forming a plurality of openings configured to support one or more accessory holders. A binding may be affixed over the upper and lower edges of the first layer via a horizontal stitching pattern, and the second layer may be affixed to first layer along the plurality of bridge portions via a vertical stitching pattern.

That which is claimed is: 
     
         1 . An assaulter belt assembly configured to be worn by a human, the assembly comprising:
 a first layer comprising a thermoplastic composite material and a plurality of windows spaced apart along a length of the first layer, the plurality of windows;   a first binding folded over an upper edge of the first layer and coupled to the first layer; and   a second layer extending along a back side of the first layer and coupled to the first layer.   
     
     
         2 . The assembly of  claim 1 , wherein the first layer comprises a Pouch Attachment Ladder System webbing pattern. 
     
     
         3 . The assembly of  claim 1 , further comprising a plurality of openings along at least an upper end of the assaulter belt assembly, the plurality of openings configured to support one or more accessory holders. 
     
     
         4 . The assembly of  claim 1 , further comprising:
 a first coupling mechanism coupled to a first end of the assaulter belt assembly; and   a second coupling mechanism coupled to a second end of the assaulter belt assembly, the second coupling mechanism configured to releasably engage with the first coupling mechanism.   
     
     
         5 . The assembly of  claim 4 , wherein an end region of the second layer is configured to fold through an opening of the first coupling mechanism and coupled to itself to fix the second layer to the first coupling mechanism. 
     
     
         6 . The assembly of  claim 5 , wherein the second layer is coupled to itself via a double-W stitching pattern. 
     
     
         7 . The assembly of  claim 1 , wherein the second layer is coupled to the first layer to form a plurality of openings along at least the upper end of the assaulter belt assembly. 
     
     
         8 . The assembly of  claim 1 , further comprising a second binding folded over a lower edge of the first layer and coupled to the first layer. 
     
     
         9 . The assembly of  claim 8 , wherein the first and second bindings are coupled to the first layer via a single-needle stitching pattern. 
     
     
         10 . The assembly of  claim 9 , wherein the single-needle stitching pattern captures both layers of the first and second bindings and the first layer. 
     
     
         11 . The assembly of  claim 1 , wherein the second layer is coupled to the first layer via a vertical stitching pattern along a plurality of bridge portions separating the windows. 
     
     
         12 . The assembly of  claim 1 , further comprising a third layer coupled to a back side of the second layer, a back side of the third layer comprising a plurality of loop fasteners. 
     
     
         13 . The assembly of  claim 12 , further comprising an inner belt assembly configured to be worn by the human, a front side of the inner belt assembly comprising a plurality of hook fasteners configured to be releasably engaged with the plurality of loop fasteners of the third layer. 
     
     
         14 . The assembly of  claim 13 , further comprising a cover comprising a plurality of loop fasteners, the cover configured to be coupled to the inner belt assembly via the plurality of loop fasteners of the cover and the plurality of hook fasteners of the inner belt assembly when the third layer of the assaulter belt assembly is not engaged with the inner belt assembly. 
     
     
         15 . A method for manufacturing an assaulter belt assembly, the method comprising:
 forming a first layer by cutting a thermoplastic composite material to form a plurality of windows spaced apart along a length of the first layer, the plurality of windows;   folding a first binding along an upper edge of the first layer and affixing the first binding to the first layer; and   affixing a second layer to a backside of the first layer along a plurality of bridge portions.   
     
     
         16 . The method of  claim 15 , wherein the first layer comprises a Pouch Attachment Ladder System webbing pattern. 
     
     
         17 . The method of  claim 15 , wherein affixing the first binding to the first layer and affixing a second binding to the second layer comprises using a single-needle stitching pattern. 
     
     
         18 . The method of  claim 15 , wherein affixing the second layer to the first layer along a plurality of bridge portions separating the windows comprises stitching from a center region of each of the plurality of bridge portions toward the upper edge of the first layer, toward the lower edge of the first layer, and back toward the center region. 
     
     
         19 . The method of  claim 15 , further comprising coupling a third layer to a back side of the second layer, a back side of the third layer comprising a plurality of loop fasteners. 
     
     
         20 . The method of  claim 15 , further comprising folding a second binding along a lower edge of the first layer and affixing the second binding to the first layer.