US2025154630A1PendingUtilityA1

An alloy

Assignee: ALLOYED LTDPriority: Feb 11, 2022Filed: Feb 10, 2023Published: May 15, 2025
Est. expiryFeb 11, 2042(~15.6 yrs left)· nominal 20-yr term from priority
C22C 30/02C22C 30/00
57
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Claims

Abstract

An alloy consisting of, in atomic percent: aluminium: 20 to 35%; zirconium: 16.7% or less; vanadium: 7% or less; tungsten: 35% or less; chromium: 35% or less; iron: 10% or less; nickel: 5% or less; titanium: 40% or less; tantalum: 35% or less; niobium: 20% or less; molybdenum: 35% or less; cobalt: 5% or less; manganese: 10% or less; copper: 5% or less; hafnium: 10% or less; silicon: 5% or less; platinum: 5% or less; palladium: 5% or less; ruthenium: 10% or less; rhodium: 5% or less; iridium: 5% or less; rhenium: 35% or less provided A Re ≤(35−A Ta )+(35−A W )+(20−A Nb ) and where A Re , A Ta , A W and A Nb are the amounts in atomic percent of rhenium, tantalum, tungsten and niobium respectively; and incidental impurities less than 1 at % in sum; wherein the following equations are satisfied where x i is the atomic fraction of element i in the alloy, VEC i is the number of valence electrons associated with an atom of element i and R is the universal gas constant.

Claims

exact text as granted — not AI-modified
1 . An alloy consisting of, in atomic percent:
 aluminium: 20 to 35%;   zirconium: 16.7% or less;
 vanadium: 7% or less; 
 tungsten: 35% or less; 
 chromium: 35% or less; 
 iron: 10% or less; 
 nickel: 5% or less; 
 titanium: 40% or less; 
 tantalum: 35% or less; 
 niobium: 20% or less; 
 molybdenum: 35% or less; 
 cobalt: 5% or less; 
 manganese: 10% or less; 
 copper: 5% or less; 
 hafnium: 10% or less; 
 silicon: 5% or less; 
 platinum: 5% or less; 
 palladium: 5% or less; 
 ruthenium: 10% or less; 
 rhodium: 5% or less; 
 iridium: 5% or less; 
 rhenium: 35% or less provided A Re ≤(35−A Ta )+(35−A W )+(20−A Nb ) and where A Re , A Ta , A W  and A Nb  are the amounts in atomic percent of rhenium, tantalum, tungsten and niobium respectively; and 
 incidental impurities less than 1 at % in sum; 
 wherein the following equations are satisfied: 
   
       
         
           
             
               4.6 
               ≥ 
               
                 
                   ∑ 
                   i 
                 
                 
                   
                     x 
                     i 
                   
                   · 
                   
                     VEC 
                     i 
                   
                 
               
             
           
         
         
           
             and 
           
         
         
           
             
               13.38 
               ≤ 
               
                 
                   - 
                   R 
                 
                 · 
                 
                   
                     ∑ 
                     i 
                   
                   
                     
                       x 
                       i 
                     
                     · 
                     
                       ln 
                       ⁡ 
                       ( 
                       
                         x 
                         i 
                       
                       ) 
                     
                   
                 
               
             
           
         
         where x i  is the atomic fraction of element i in the alloy and VEC i  is the number of valence electrons associated with an atom of element i and R is the universal gas constant. 
       
     
     
         2 . The alloy of  claim 1 , wherein the following equation is fulfilled: 
       
         
           
             
               0.7 
               ≥ 
               
                 
                   A 
                   Zr 
                 
                 
                   A 
                   Al 
                 
               
             
           
         
         where A Al  and A Zr  are the amounts in atomic percent of aluminium and zirconium respectively. 
       
     
     
         3 . The alloy of  claim 1 , wherein the following equation is fulfilled: 
       
         
           
             
               2. 
               ≥ 
               
                 
                   ∑ 
                   i 
                 
                 
                   
                     x 
                     i 
                   
                   · 
                   
                     R 
                     PB 
                     i 
                   
                 
               
             
           
         
         where x i  is the atomic fraction of element i in the alloy and R PB   i  is the Pilling-Bedworth ratio for pure element i. 
       
     
     
         4 . The alloy of  claim 1 , where in the following equation is fulfilled: 
       
         
           
             
               10. 
               ≥ 
               
                 
                   ∑ 
                   i 
                 
                 
                   
                     x 
                     i 
                   
                   ⁢ 
                   
                     ρ 
                     i 
                   
                 
               
             
           
         
         where x i  is the atomic fraction of element i in the alloy and ρ i  is the density for pure element i. 
       
     
     
         5 . The alloy of any of  claims 1 to 4   claim 1 , wherein the following equation is fulfilled: 
       
         
           
             
               
                 
                   
                     1800 
                     ≤ 
                     
                       
                         
                           ∑ 
                             
                         
                         i 
                       
                       ⁢ 
                       
                         
                           x 
                           i 
                         
                         · 
                         
                           T 
                           mi 
                         
                       
                     
                   
                 
                 
                   
                     ( 
                     5 
                     ) 
                   
                 
               
             
           
         
         where x i  is the atomic fraction of element i in alloy bulk composition and T mi  is the melting point of pure element i. 
       
     
     
         6 . (canceled) 
     
     
         7 . The alloy of any of claims  1  to  6   claim 1 , wherein the following equation is fulfilled: 
       
         
           
             
               14. 
               ≥ 
               
                 
                   0.048 
                   
                     x 
                     Al 
                   
                 
                 + 
                 
                   1.933 
                   
                     x 
                     Co 
                   
                 
                 + 
                 
                   0.489 
                   
                     x 
                     Cr 
                   
                 
                 + 
                 
                   0.381 
                   
                     x 
                     Cu 
                   
                 
                 + 
                 
                   0.024 
                   
                     x 
                     Fe 
                   
                 
                 + 
                 
                   0.1 
                   
                     x 
                     Mn 
                   
                 
                 + 
                 
                   3.848 
                   
                     x 
                     Mo 
                   
                 
                 + 
                 
                   6.829 
                   
                     x 
                     Nb 
                   
                 
                 + 
                 
                   0.816 
                   
                     x 
                     Ni 
                   
                 
                 + 
                 
                   666.621 
                   
                     x 
                     Re 
                   
                 
                 + 
                 
                   55.189 
                   
                     x 
                     Ta 
                   
                 
                 + 
                 
                   0.543 
                   
                     x 
                     Ti 
                   
                 
                 + 
                 
                   18.899 
                   
                     x 
                     V 
                   
                 
                 + 
                 
                   6.49 
                   
                     x 
                     W 
                   
                 
                 + 
                 
                   3.32 
                   
                     x 
                     Zr 
                   
                 
               
             
           
         
         where x x  is the atomic fraction of element x in the alloy. 
       
     
     
         8 - 9 . (canceled) 
     
     
         10 . The alloy of  claim 1 , including 33 at % or less aluminium. 
     
     
         11 . (canceled) 
     
     
         12 . The alloy of  claim 1 , including 2 at % or more zirconium. 
     
     
         13 . (canceled) 
     
     
         14 . The alloy of  claim 1 , including 2 at % or more vanadium. 
     
     
         15 . (canceled) 
     
     
         16 . The alloy of  claim 1 , including 2 at % or more tungsten. 
     
     
         17 - 20 . (canceled) 
     
     
         21 . The alloy of  claim 1 , including 0.5 at % or more nickel. 
     
     
         22 . (canceled) 
     
     
         23 . The alloy of  claim 1 , including 5 at % or more titanium. 
     
     
         24 . (canceled) 
     
     
         25 . The alloy of  claim 1 , including 2 at % or more tantalum. 
     
     
         26 . (canceled) 
     
     
         27 . The alloy of  claim 1 , including 5 at % or more niobium. 
     
     
         28 . (canceled) 
     
     
         29 . The alloy of  claim 1 , including 2 at % or more molybdenum. 
     
     
         30 . (canceled) 
     
     
         31 . The alloy of  claim 1 , including 0.5 at % or more cobalt. 
     
     
         32 - 34 . (canceled) 
     
     
         35 . The alloy of  claim 1 , including 0.5 at % or more manganese. 
     
     
         36 - 37 . (canceled) 
     
     
         38 . The alloy of  claim 1 , wherein the following equation is fulfilled: 
       
         
           
             
               4.4 
               ≥ 
               
                 
                   ∑ 
                   i 
                 
                 
                   
                     x 
                     i 
                   
                   · 
                   
                     VEC 
                     i 
                   
                 
               
             
           
         
       
     
     
         39 . The alloy of  claim 1 , wherein the following equation is satisfied: 
       
         
           
             
               
                 
                   A 
                   W 
                 
                 + 
                 
                   0.8 
                   
                     A 
                     Ta 
                   
                 
               
               ≤ 
               37.8 
             
           
         
         where A Ta  and A W  are the atomic percent of tantalum and tungsten, respectively, in the alloy. 
       
     
     
         40 . (canceled) 
     
     
         41 . The alloy of  claim 1 , wherein the following equation is satisfied: 
       
         
           
             
               
                 
                   A 
                   Zr 
                 
                 + 
                 
                   A 
                   Ti 
                 
               
               ≥ 
               6 
             
           
         
         where A Zr  and A Ti  are the amounts in atomic percent of zirconium and titanium respectively. 
       
     
     
         42 . The alloy of  claim 1 , wherein the following equation is satisfied: 
       
         
           
             
               
                 
                   A 
                   V 
                 
                 + 
                 
                   1.15 
                       
                   
                     A 
                     W 
                   
                 
               
               ≤ 
               28.9 
             
           
         
         where A V  and A W  are the amounts in atomic percent of vanadium and tungsten respectively. 
       
     
     
         43 - 53 . (canceled)

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