US2025185713A1PendingUtilityA1

Atomizer, atomizing module, aerosol cartridge, and manufacturing method of atomizer

Assignee: MICROPOROUS TECH NINGBO LIMITEDPriority: Mar 10, 2022Filed: May 8, 2023Published: Jun 12, 2025
Est. expiryMar 10, 2042(~15.6 yrs left)· nominal 20-yr term from priority
A24F 40/42A24F 40/44A24F 40/10A24F 40/70A24F 40/40A24F 47/00A24F 40/46
53
PatentIndex Score
0
Cited by
0
References
0
Claims

Abstract

An atomizer, an atomizing module, an aerosol cartridge and the manufacturing method of atomizer is disclosed in the present invention. The atomizer comprises an atomizer wicking element and a mesh heating element, the mesh heating element is wrapped around the outer peripheral surface of the atomizer wicking element in a 360-degree surrounding manner, and/or is adhered to the inner peripheral surface of the atomizer wicking element in a 360-degree surrounding manner. The heat generated by the 360-degree surrounding mesh heating element can be evenly distributed on the surface of the atomizer wicking element, thereby heating and atomizing the liquid on the atomizer wicking element more efficiently, making the atomization more complete, and allowing users to obtain a more delicate and full taste.

Claims

exact text as granted — not AI-modified
1 . An atomizer, wherein the atomizer comprises an atomizer wicking element and a mesh heating element, and the mesh heating element is wrapped around the outer peripheral surface of the atomizer wicking element in a 360-degree surrounding manner, and/or is adhered to the inner peripheral surface of the atomizer wicking element in a 360-degree surrounding manner. 
     
     
         2 . The atomizer of  claim 1 , wherein the mesh heating element is partially embedded in the outer peripheral surface of the atomizer wicking element, and/or the mesh heating element is partially embedded in the inner peripheral surface of the atomizer wicking element. 
     
     
         3 . The atomizer of  claim 1 , wherein the mesh heating element is formed by weaving or cross-winding resistance wires. 
     
     
         4 . The atomizer of  claim 1 , wherein the mesh heating element comprises at least one left-handed resistance wire and at least one right-handed resistance wire. 
     
     
         5 . The atomizer of  claim 1 , wherein the resistance wires of the mesh heating element comprise warp resistance wires and weft resistance wires. 
     
     
         6 . (canceled) 
     
     
         7 . The atomizer of  claim 1 , wherein the mesh heating element comprises at least one resistance wire, which includes a left-handed resistance wire and a right-handed resistance wire, and the left-handed resistance wire and the right-handed resistance wire are woven or cross-wound to form a mesh. 
     
     
         8 . The atomizer of  claim 1 , wherein the atomizer comprises two or more layers of mesh heating elements. 
     
     
         9 - 12 . (canceled) 
     
     
         13 . The atomizer of  claim 1 , wherein the weight of the atomizer wicking element per meter is 1.0 to 6.0 grams. 
     
     
         14 . The atomizer of  claim 1 , wherein the wire diameter for resistance wire is 10 to 150 microns. 
     
     
         15 . The atomizer of  claim 1 , wherein the resistance of the atomizer is 0.2 ohms to 2.0 ohms. 
     
     
         16 . The atomizer of  claim 1 , wherein the number of resistance wires for the mesh heating element is 4 to 36. 
     
     
         17 . (canceled) 
     
     
         18 . The atomizer of  claim 1 , wherein the axial lengths of the mesh heating element and the axial lengths of the atomizer wicking element are basically equal. 
     
     
         19 . The atomizer of  claim 1 , wherein the mesh heating element comprises at least two polygonal-shape resistance wires. 
     
     
         20 . (canceled) 
     
     
         21 . An atomizing module, wherein the atomizing module at least comprises the atomizer as claimed in  claim 1 . 
     
     
         22 . The atomizing module of  claim 21 , wherein the atomizing module comprises an electrode and an electrode clampingpiece arranged at one end of the electrode, and the electrode clampingpiece clamps the mesh heating element. 
     
     
         23 . The atomizing module of  claim 22 , wherein the number of the electrode clampingpiece at one end of the electrode is two or more. 
     
     
         24 . The atomizing module of  claim 21 , wherein the atomizing module comprises two or more atomizers. 
     
     
         25 . (canceled) 
     
     
         26 . The atomizing module of  claim 21 , wherein the atomizing module also comprises a gas-liquid exchange element. 
     
     
         27 . An aerosol cartridge, wherein the aerosol cartridge comprises a liquid storage element and the atomizing module as claimed in  claim 21 . 
     
     
         28 . (canceled) 
     
     
         29 . The aerosol cartridge of  claim 27 , wherein the atomizer is connected with the liquid in the liquid storage element through the gas-liquid exchange element when the atomizing module comprises a gas-liquid exchange element and the gas-liquid exchange element is used to transport liquid to the atomizer wicking element. 
     
     
         30 - 32 . (canceled) 
     
     
         33 . A manufacturing method of atomizer, wherein the manufacturing method of atomizer comprises the following steps:
 using cotton fiber bundles, carbon fiber bundles, ceramic fiber bundles, or glass fiber bundles as the atomizer wicking element;   weaving or cross-winding the resistance wires to form a mesh heating element that is wrapped around the outer peripheral surface of the atomizer wicking element in a 360-degree surrounding manner, wherein at least a part of the resistance wires are controlled to form a right-handed resistance wire that is spirally wrapped around the outer peripheral surface of the atomizer wicking element, and at least a part of the resistance wires are controlled to form a left-handed resistance wire that is spirally wrapped around the outer peripheral surface of the atomizer wicking element;   producing coiled atomizer material;   cutting the required length from the coiled atomizer material as the atomizer.   
     
     
         34 - 42 . (canceled)

Join the waitlist — get patent alerts

Track US2025185713A1 — get alerts on status changes and closely related new filings.

We store only your email — no account needed. See our privacy policy.