US2025198157A1PendingUtilityA1

Composite roofing membrane and methods thereof

Assignee: SIPLAST INCPriority: Jun 22, 2021Filed: Dec 23, 2024Published: Jun 19, 2025
Est. expiryJun 22, 2041(~14.9 yrs left)· nominal 20-yr term from priority
Inventors:Kirk Goodrum
E04D 11/02E04D 5/10
53
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Claims

Abstract

Some embodiments of the present disclosure are directed to a composite roofing membrane. In some embodiments, the composite roofing membrane comprises a roofing membrane and a roofing composite. In some embodiments, the roofing composite comprises a cap layer and a reinforcing material. In some embodiments, composite roofing membrane comprises an adhesive positioned between the roofing composite and the roofing membrane. In some embodiments, the adhesive comprises a moisture-cure adhesive. In some embodiment, the adhesive comprises a silane-terminated polymer, a polymethylmethacrylate or combinations thereof.

Claims

exact text as granted — not AI-modified
1 . A roofing product comprising:
 a roofing composite comprising:
 a cap layer, and 
 a reinforcing material; 
   an adhesive,
 wherein the adhesive comprises a moisture-cure adhesive; and 
   a roofing membrane with a coating,
 wherein the roofing membrane comprises a styrene-butadiene-styrene modified bitumen membrane, a thermoplastic polyolefin membrane, or a polyvinyl chloride membrane; 
 wherein the coating is positioned between the adhesive and the roofing membrane, and 
 wherein the roofing membrane is configured to be formed as a roll good. 
   
     
     
         2 . The roofing product according to  claim 1 , wherein the adhesive directly contacts the roofing membrane. 
     
     
         3 . The roofing product according to  claim 1 , wherein the adhesive excludes a foam adhesive. 
     
     
         4 . The roofing product according to  claim 1 , wherein the adhesive has a thickness of 10 mils to 40 mils. 
     
     
         5 . The roofing product according to  claim 1 , wherein the coating is selected so as to reduce oil migration from the roofing membrane to the roofing composite. 
     
     
         6 . The roofing product according to  claim 1 , wherein the coating is an acrylic coating. 
     
     
         7 . The roofing product according to  claim 1 , wherein the coating has a thickness of 1 mil to 10 mils. 
     
     
         8 . The roofing product according to  claim 1 , wherein the roofing composite has a thickness from 10 mils to 40 mils. 
     
     
         9 . A method of installation comprising:
 obtaining a roofing membrane,
 wherein the roofing membrane comprises:
 a styrene-butadiene-styrene-modified bitumen membrane, a thermoplastic polyolefin membrane, or a polyvinyl chloride membrane, and a coating,
 wherein the coating is on a top surface of the roofing membrane, 
 
 
   installing a bottom surface of the roofing membrane to a roofing substrate, obtaining a roofing composite that is separate from the roofing membrane,
 wherein the roofing composite comprises:
 a cap layer, and 
 a reinforcing material, 
 
   obtaining an adhesive that is separate from the roofing membrane and the roofing composite,
 wherein the adhesive comprises a moisture-cure adhesive, 
   applying the adhesive to the top surface of the roofing membrane that is installed on the roofing substrate, and   adhering the roofing composite to the adhesive that is applied to the top surface of the roofing membrane so as to form a composite roofing membrane on the roofing substrate.   
     
     
         10 . The method according to  claim 9 , wherein applying the adhesive to the top surface of the roofing membrane comprises directly applying the adhesive to the top surface without any intervening layer. 
     
     
         11 . The method according to  claim 9 , wherein the coating is selected so as to reduce oil migration from the roofing membrane to the roofing composite. 
     
     
         12 . The method according to  claim 9 , wherein the coating is an acrylic coating. 
     
     
         13 . The method according to  claim 9 , wherein the coating has a thickness of 1 mil to 10 mils. 
     
     
         14 . The method according to  claim 9 , wherein the adhesive excludes a foam adhesive. 
     
     
         15 . The method according to  claim 9 , wherein the adhesive has a thickness of 10 mils to 40 mils. 
     
     
         16 . The method according to  claim 9 , wherein the roofing composite has a thickness of 10 mils to 40 mils. 
     
     
         17 . A roofing system comprising:
 a composite roofing membrane comprising:
 a roofing membrane; 
 a roofing composite comprising a cap layer, and 
 a reinforcing material; 
   an adhesive positioned between the roofing membrane and the roofing composite,
 wherein the adhesive comprises a moisture cure adhesive, and 
 wherein the adhesive comprises a silane-terminated polymer, a 
 polymethylmethacrylate or combinations thereof; and 
   a roofing substrate,
 wherein the composite roofing membrane is disposed on the roofing substrate. 
   
     
     
         18 . The roofing system according to  claim 17 ,
 wherein the composite roofing membrane further comprises a coating on a top surface of the roofing membrane, and   wherein the coating is an acrylic coating.

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