US2025312657A1PendingUtilityA1

Golf balls having cores with increased hardness gradient

Assignee: ACUSHNET COPriority: Jun 14, 2022Filed: Jun 23, 2025Published: Oct 9, 2025
Est. expiryJun 14, 2042(~15.9 yrs left)· nominal 20-yr term from priority
A63B 37/0039A63B 37/0063A63B 37/0045A63B 37/0075A63B 37/0033A63B 37/0032A63B 37/00921A63B 37/0092A63B 37/0031A63B 37/00622A63B 37/0051A63B 37/00621A63B 37/0076A63B 37/0043A63B 37/0064
81
PatentIndex Score
0
Cited by
0
References
0
Claims

Abstract

Golf balls having cores with increased hardness gradients are provided. The cores have an increased “positive” hardness gradient (or a “hard-to-soft” hardness) where the outer surface of the core is harder than the center. The increased positive hardness gradient can be achieved by introducing a water-releasing agent into the core rubber formulation during the curing process. The resulting golf balls have reduced spin and sufficient impact durability.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
         1 . A core for a golf ball, comprising:
 an outer surface and a geometric center, wherein the core is formed from a reaction product of a base rubber, a curing agent, and a metal sulfate dihydrate,   wherein the metal sulfate dihydrate is present in an amount of about 1 phr to about 3 phr,   wherein the geometric center and the outer surface each has a hardness and the hardness of the geometric center ranges from about 40 Shore C to about 70 Shore C and the hardness of the outer surface ranges from about 75 Shore C to about 105 Shore C, and   wherein the hardness of the outer surface is greater than the hardness of the geometric center to define a positive hardness gradient.   
     
     
         2 . The core of  claim 1 , wherein the curing agent comprises an organic peroxide selected from dimethyl terbutyl peroxide, dicumyl peroxide, or combinations thereof. 
     
     
         3 . The core of  claim 1 , wherein the metal sulfate dihydrate is calcium sulfate dihydrate. 
     
     
         4 . The core of  claim 1 , wherein the curing agent is present in an amount of about 0.25 phr to about 2.5 phr. 
     
     
         5 . The core of  claim 1 , wherein the positive hardness gradient is at least 34 Shore C units. 
     
     
         6 . The core of  claim 1 , wherein the amount of metal sulfate dihydrate and the number of waters of hydration of the metal sulfate dihydrate are related to the positive hardness gradient, according to equation (I): 
       
         
           
             
               
                 
                   
                     
                       2 
                       ≤ 
                       
                         
                           W 
                           ⁢ 
                           R 
                           ⁢ 
                           
                             A 
                             C 
                           
                           * 
                           W 
                           ⁢ 
                           R 
                           ⁢ 
                           
                             A 
                             WOH 
                           
                         
                         
                           1 
                           - 
                           
                             1 
                             
                               H 
                               Gr 
                             
                           
                         
                       
                       ≤ 
                       8 
                     
                     , 
                   
                 
                 
                   
                     ( 
                     I 
                     ) 
                   
                 
               
             
           
         
       
       where WRA C  represents the amount of metal sulfate dihydrate in parts per hundred; H Gr  represents the positive hardness gradient (Shore C); and WRA WOH  represents the number of waters of hydration in the metal sulfate dihydrate. 
     
     
         7 . The core of  claim 1 , wherein the base rubber comprises polybutadiene, ethylene-propylene-diene rubber, or a combination thereof. 
     
     
         8 . A dual core for a golf ball, comprising:
 an outer core layer disposed over an inner core layer, wherein at least one of the outer core layer or inner core layer has a positive hardness gradient and is formed from a reaction product of a base rubber, a curing agent, and a metal sulfate dihydrate,   wherein the metal sulfate dihydrate is present in an amount of about 1 phr to about 3 phr, and   wherein the layer formed from the reaction product comprises an inner surface hardness of about 40 Shore C to about 70 Shore C and an outer surface hardness of about 75 Shore C to about 105 Shore C.   
     
     
         9 . The dual core of  claim 8 , wherein the metal sulfate dihydrate is calcium sulfate dihydrate, zinc sulfate dihydrate, or a combination thereof. 
     
     
         10 . The dual core of  claim 8 , wherein the amount of metal sulfate dihydrate and the number of waters of hydration of the metal sulfate dihydrate are related to the positive hardness gradient, according to equation (I): 
       
         
           
             
               
                 
                   
                     
                       2 
                       ≤ 
                       
                         
                           W 
                           ⁢ 
                           R 
                           ⁢ 
                           
                             A 
                             C 
                           
                           * 
                           W 
                           ⁢ 
                           R 
                           ⁢ 
                           
                             A 
                             WOH 
                           
                         
                         
                           1 
                           - 
                           
                             1 
                             
                               H 
                               Gr 
                             
                           
                         
                       
                       ≤ 
                       8 
                     
                     , 
                   
                 
                 
                   
                     ( 
                     I 
                     ) 
                   
                 
               
             
           
         
       
       where WRA C  represents the amount of metal sulfate dihydrate in parts per hundred; H Gr  represents the positive hardness gradient (Shore C); and WRA WOH  represents the number of waters of hydration in the metal sulfate dihydrate. 
     
     
         11 . The dual core of  claim 8 , wherein the positive hardness gradient is at least 34 Shore C units. 
     
     
         12 . The dual core of  claim 8 , wherein the outer core layer and the inner core layer are formed from the reaction product. 
     
     
         13 . The dual core of  claim 8 , wherein the curing agent is an organic peroxide selected from dimethyl terbutyl peroxide, dicumyl peroxide, or combinations thereof. 
     
     
         14 . The dual core of  claim 8 , wherein the curing agent is present in an amount of about 0.1 phr to about 3 phr. 
     
     
         15 . A multi-layered core for a golf ball, comprising:
 a center and a plurality of core layers formed around the center, wherein at least one of the center or the plurality of core layers has a positive hardness gradient and is formed from a reaction product of a base rubber, a curing agent, and a metal sulfate dihydrate,   wherein the metal sulfate dihydrate is present in an amount of about 1 phr to about 3 phr, and   wherein the layer formed from the reaction product comprises an inner surface hardness of about 40 Shore C to about 70 Shore C and an outer surface hardness of about 75 Shore C to about 105 Shore C.   
     
     
         16 . The multi-layered core of  claim 15 , wherein the center and each of the plurality of core layers is formed from the reaction product. 
     
     
         17 . The multi-layered core of  claim 15 , wherein the water releasing agent is calcium sulfate dihydrate. 
     
     
         18 . The multi-layered core of  claim 15 , wherein the positive hardness gradient is about 30 Shore C units to about 50 Shore C units 
     
     
         19 . The multi-layered core of  claim 15 , wherein the curing agent is an organic peroxide selected from dimethyl terbutyl peroxide, dicumyl peroxide, or combinations thereof. 
     
     
         20 . The multi-layered core of  claim 15 , wherein the positive hardness gradient is at least 34 Shore C units.

Join the waitlist — get patent alerts

Track US2025312657A1 — get alerts on status changes and closely related new filings.

We store only your email — no account needed. See our privacy policy.