Cleaning apparatus with combing unit for removing debris from cleaning roller

Abstract

A cleaning apparatus includes a combing unit including a series of spaced protrusions or teeth extending into a cleaning roller for preventing build up and removing debris (such as hair, string, and the like). The protrusions extend along a substantial portion of the cleaning roller and extend partially into the cleaning roller to intercept the debris as it passes around the roller. The protrusions have angled leading edges that are not aligned with a rotation center of the cleaning roller and are directed into or against a direction of rotation of the cleaning roller. The combing unit and protrusions have a shape and configuration designed to facilitate debris removal from the cleaning roller with minimal impact on the operation of the cleaning apparatus. The cleaning apparatus may include a surface cleaning head of an upright vacuum cleaner or sweeper or a robotic vacuum cleaner.

What is claimed is: 
     
         1 . A cleaning apparatus comprising:
 a housing having a front side and back side, the housing including a suction conduit fluidly coupled to an opening on an underside of the housing between the front side and the back side, the suction conduit fluidly coupled to a suction motor;   a brush roller rotatably mounted to the housing;   a leading roller mounted in the housing in front of the brush roller and spaced from the brush roller such that a position of the leading roller relative to the housing is fixed and the leading roller and brush roller do not contact each other;   one or more drive mechanisms coupled to the brush roller and the leading roller configured to simultaneously drive the brush roller and the leading roller;   a wall defining a portion of the suction conduit, the wall separating at least an inside upper portion of the leading roller from the suction conduit such that at least the inside upper portion of the leading roller is substantially outside of a flow path to the suction conduit; and   a series of spaced combing protrusions extending from the wall, the combing protrusions configured to contact the leading roller.   
     
     
         2 . The cleaning apparatus of  claim 1 , wherein the combing protrusions have roots at the back support and the tips at an opposite end from the roots, the combing protrusions being wider at the roots than at the tips. 
     
     
         3 . The cleaning apparatus of  claim 1 , wherein the combing protrusions include leading edges that form an acute angle relative to a line extending from an intersection point of the leading edge and the leading roller to a rotation center of the leading roller. 
     
     
         4 . The cleaning apparatus of  claim 1 , wherein at least some of the combing protrusions have a curved profile with at least the leading edge forming a concave curve. 
     
     
         5 . The cleaning apparatus of  claim 1 , wherein at least some of the combing protrusions have a triangular-shaped profile. 
     
     
         6 . The cleaning apparatus of  claim 1 , wherein the combing unit is spaced across at least 90% of a length of the cleaning roller. 
     
     
         7 . The cleaning apparatus of  claim 1 , wherein the housing defines an inter-roller air passageway between lower portions of the brush roller and the leading roller and below the combing protrusions, the inter-roller air passageway being in fluid communication with the suction conduit of the housing. 
     
     
         8 . The cleaning apparatus of  claim 7 , wherein the debriding protrusions configured to contact the outer surface of the lower portion of the leading roller to remove debris from the leading roller, the debriding protrusions exposed to the inter-roller passageway such that the removed debris falls into the inter-roller passageway and into the flow path to the opening of the suction conduit. 
     
     
         9 . The cleaning apparatus of  claim 1 , wherein an upper portion of the leading roller above the combing protrusions is outside of the suction conduit. 
     
     
         10 . A robotic vacuum cleaner comprising:
 the cleaning apparatus as recited in  claim 1 .   
     
     
         11 . A sweeper comprising:
 the cleaning apparatus as recited in  claim 1 ; and   a wand coupled at one end to the cleaning apparatus.   
     
     
         12 . An stick vacuum comprising:
 the cleaning apparatus as recited in  claim 1 ;   a wand coupled at one end to the cleaning apparatus; and   a hand vacuum removably coupled to an opposite end of the wand.   
     
     
         13 . An upright canister vacuum comprising:
 the cleaning apparatus as recited in  claim 1 ;   a wand coupled at one end to the cleaning apparatus; and   a removable canister coupled to the wand.   
     
     
         14 . A surface cleaning apparatus comprising:
 a housing having a front side and back side, the housing including a suction conduit;   a brush roller rotatably mounted to the housing;   a leading roller mounted to the housing in front of the brush roller;   one or more drive mechanisms coupled to the brush roller and the leading roller configured to simultaneously drive the brush roller and the leading roller;   a wall disposed between the brush roller and the leading roller; and   a plurality combing protrusions extending from the wall, the combing protrusions configured to contact an outer surface of the lower portion of the leading roller between the rotation center of the leading roller and the bottom contact surface of the leading roller;   wherein the wall separates at least an upper portion of the leading roller such that at least the upper portion of the leading roller above the combing protrusions is substantially outside of a flow path to the suction conduit and the leading roller is spaced from the brush roller such that the leading roller and the brush roller do not contact each other; and   wherein the wall at least partially defines an inter-roller air passageway between lower portions of the brush roller and the leading roller and below the combing protrusions, the inter-roller air passageway being in fluid communication with the suction conduit of the housing.   
     
     
         15 . The cleaning apparatus of  claim 14 , wherein the debriding protrusions configured to contact an outer surface of the lower portion of the leading roller to remove debris from the leading roller, the debriding protrusions exposed to the inter-roller passageway such that the removed debris falls into the inter-roller passageway and into the flow path to the opening of the suction conduit. 
     
     
         16 . A surface cleaning apparatus comprising:
 a housing having a front side, back side, a top side and a bottom side;   a brush roller rotatably mounted to the housing;   a leading roller mounted to the housing in front of the brush roller;   one or more drive mechanisms coupled to the brush roller and the leading roller configured to simultaneously drive the brush roller and the leading roller;   a wall extending generally vertically between the brush roller and the leading roller; and   a plurality combing protrusions extending from the wall, the combing protrusions configured to contact the leading roller;   wherein the wall is configured to separate the brush roller and the leading roller such that the leading roller and the brush roller do not contact each other and separate at least an upper portion of the leading roller from a flow path; and   an inter-roller air passageway disposed between lower portions of the brush roller and the leading roller and below the wall and the combing protrusions.   
     
     
         17 . The cleaning apparatus of  claim 16 , wherein the debriding protrusions configured to contact an outer surface of the lower portion of the leading roller to remove debris from the leading roller, the debriding protrusions exposed to the inter-roller passageway such that the removed debris falls into the inter-roller passageway. 
     
     
         18 . The cleaning apparatus of  claim 16 , wherein the combing protrusions are configured to contact the lower portion of the leading roller. 
     
     
         19 . The cleaning apparatus of  claim 16 , wherein the combing protrusions are configured to contact an outer surface of the lower portion of the leading roller. 
     
     
         20 . The cleaning apparatus of  claim 16 , wherein the combing protrusions include a back support.