US2026078638A1PendingUtilityA1
Whipstock for use with a mill bit including varying material removal rates
Assignee: HALLIBURTON ENERGY SERVICES INCPriority: Jul 12, 2021Filed: Nov 25, 2025Published: Mar 19, 2026
Est. expiryJul 12, 2041(~15 yrs left)· nominal 20-yr term from priority
E21B 7/061E21B 41/0035E21B 29/06E21B 10/567E21B 10/26E21B 7/06E21B 10/43
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Claims
Abstract
Provided is a whipstock and well system. The whipstock, in one aspect, includes a coupling section having a first radius of curvature, the coupling section configured to engage with a mill bit when running in hole. The whipstock, in accordance with this aspect, further includes a casing breakthrough section having a second radius of curvature, and a controlled exit section having a third radius of curvature, wherein the second radius of curvature is less than the third radius of curvature.
Claims
exact text as granted — not AI-modifiedWhat is claimed is:
1 . A whipstock, comprising:
a coupling section having a first radius of curvature, the coupling section configured to engage with a mill bit when running in hole; a casing breakthrough section having a second radius of curvature; and a controlled exit section having a third radius of curvature, wherein the second radius of curvature is less than the third radius of curvature.
2 . The whipstock as recited in claim 1 , wherein the second radius of curvature is at least 5% less than the third radius of curvature.
3 . The whipstock as recited in claim 1 , wherein the second radius of curvature is at least 10% less than the third radius of curvature.
4 . The whipstock as recited in claim 1 , wherein the second radius of curvature is at least 25% less than the third radius of curvature.
5 . The whipstock as recited in claim 1 , wherein the second radius of curvature is less than the first radius of curvature.
6 . The whipstock as recited in claim 5 , wherein the third radius of curvature is less than the first radius of curvature.
7 . The whipstock as recited in claim 1 , wherein the coupling section has a first ramp rate, the casing breakthrough section has a second ramp rate, and the controlled exit section has a third ramp rate.
8 . The whipstock as recited in claim 7 , wherein the first ramp rate is less than the second ramp rate but greater than the third ramp rate.
9 . The whipstock as recited in claim 8 , wherein the second ramp rate is at least six times the first ramp rate.
10 . The whipstock as recited in claim 9 , wherein the controlled exit section includes a downhole portion with a downhole portion ramp rate and an uphole portion with an uphole portion ramp rate, and further wherein a downhole portion ramp rate is less than an uphole portion ramp rate.
11 . A well system, comprising:
a wellbore extending through one or more subterranean formations; wellbore casing located in at least a portion of the wellbore; a whipstock located within the wellbore radially inside of the wellbore casing, the whipstock including:
a coupling section having a first radius of curvature, the coupling section configured to engage with a mill bit when running in hole;
a casing breakthrough section having a second radius of curvature; and
a controlled exit section having a third radius of curvature, wherein the second radius of curvature is less than the third radius of curvature; and
a bottom hole assembly extending within the wellbore adjacent the whipstock.
12 . The well system as recited in claim 11 , wherein the second radius of curvature is at least 5% less than the third radius of curvature.
13 . The well system as recited in claim 11 , wherein the second radius of curvature is at least 10% less than the third radius of curvature.
14 . The well system as recited in claim 11 , wherein the second radius of curvature is at least 25% less than the third radius of curvature.
15 . The well system as recited in claim 11 , wherein the second radius of curvature is less than the first radius of curvature.
16 . The well system as recited in claim 15 , wherein the third radius of curvature is less than the first radius of curvature.
17 . The well system as recited in claim 11 , wherein the coupling section has a first ramp rate, the casing breakthrough section has a second ramp rate, and the controlled exit section has a third ramp rate.
18 . The well system as recited in claim 11 , wherein the first ramp rate is less than the second ramp rate but greater than the third ramp rate.
19 . The well system as recited in claim 18 , wherein the second ramp rate is at least six times the first ramp rate.
20 . The well system as recited in claim 19 , wherein the controlled exit section includes a downhole portion with a downhole portion ramp rate and an uphole portion with an uphole portion ramp rate, and further wherein a downhole portion ramp rate is less than an uphole portion ramp rate.
21 . The well system as recited in claim 11 , further including a lateral wellbore extending from the wellbore proximate the whipstock.
22 . The well system as recited in claim 11 , further including a mill bit located proximate the whipstock, the mill bit including:
a tubular having an uphole end and a downhole end; a first cutting section having one or more first cutting surfaces disposed about the tubular, the first cutting section having a first material removal rate and configured to engage with wellbore casing disposed within a wellbore; and a second cutting section having one or more second cutting surfaces disposed about the tubular, the second cutting section having a second material removal rate less than the first material removal rate and configured to engage with a whipstock disposed within the wellbore.Join the waitlist — get patent alerts
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