Floor Element

Abstract

A floor element for forming a floor covering. The floor element has a support layer which is provided with coupling elements on at least a first pair of opposite sides. The coupling elements on the first pair of opposite sides are in the form of a tongue extending along a length of the first edge and a groove extending along a length of the second edge. The tongue is provided with a first locking surface and the groove is provided with a second locking surface, the first and second surfaces being intended to prevent two joined elements from drifting apart in a horizontal direction perpendicular to the joined edge. The first locking surface extends along a portion of the first edge length and/or the second locking surface extends along only a portion of the second edge length.

1 . A floor element for forming a floor covering, the floor element comprising:
 an upper surface;   a lower surface opposite the upper surface;   a first edge and a second edge forming a first pair of opposite sides;   a third edge and a fourth edge forming a second pair of opposite sides;   a decorative layer;   a support layer, and   the support layer being provided with coupling elements on said first pair of opposite sides, said coupling elements on said first pair of opposite sides being in the form of a tongue extending along a length of said first edge and a groove extending along a length of said second edge, the groove having an upper lip and a lower lip and the tongue having an insertion length corresponding to the length of the tongue beneath the upper lip of the groove when two panels are joined, the tongue being provided with a first locking surface and the groove being provided with a second locking surface, said first and second surfaces being intended to prevent two joined elements from drifting apart in a horizontal direction perpendicular to the joined edge, wherein said insertion length of said tongue varies along said first edge length between a maximum insertion length and a minimum insertion length.   
     
     
         2 . The floor element according to  claim 1 , wherein, on at least said first pair of opposite sides, said tongue is provided with a third locking surface and said groove is provided with a fourth locking surface, said third and fourth locking surfaces overlapping each other by an amount of overlap to limit, preferably prevent, vertical movement between two joined floor elements, said third locking surface being provided on an upper facing surface of the tongue and said fourth locking surface being provided on a downward facing surface of said upper lip of said groove. 
     
     
         3 . The floor element according to  claim 2 , wherein said amount of overlap between said third and fourth locking surfaces is greater where said tongue has said maximum insertion length than where said tongue as said minimum insertion length. 
     
     
         4 . The floor element according to  claim 1 , wherein said insertion length of said tongue is either said maximum insertion length or said minimum insertion length. 
     
     
         5 . The floor element according to  claim 1 , wherein said coupling elements on said first pair of opposite sides are formed such that adjacent floor elements can be joined together by an angling movement. 
     
     
         6 . The floor element according to  claim 1 , wherein the lower lip extends beyond the upper lip in the horizontal direction by a first distance, the second locking surface being provided in a region of the lower lip, wherein the region of the lower lip extends beyond the upper lip. 
     
     
         7 . The floor element according to  claim 1 , wherein the first locking surface extends along only a portion or portions of said first edge length to thereby provide a first remaining length or lengths devoid of the first locking surface. 
     
     
         8 . The floor element according to  claim 1 , wherein the second locking surface extends along only a portion or portions of said second edge length to thereby provide a second remaining length or lengths devoid of the second locking surface. 
     
     
         9 . The floor element according to  claim 8 , wherein, along said second remaining length or lengths, the lower lip extends beyond the upper lip in the horizontal direction by a second distance, the second distance being less than the first distance. 
     
     
         10 . The floor element according to  claim 1 , wherein the second remaining length or lengths is between 10% and 80% of the length of said second edge. 
     
     
         11 . The floor element according to  claim 1 , wherein the first remaining length or lengths is located between portions of said first edge length having said first locking surface. 
     
     
         12 . The floor element according to  claim 11 , wherein the second remaining length or lengths is located between portions of said second edge length having said second locking surface. 
     
     
         13 . The floor element according to  claim 1 , wherein the first locking surface is formed on a local protrusion on a side of the tongue facing the lower lip, the local protrusion forming a deepest portion of the tongue, the deepest portion being at a first depth distance in a vertical direction from said upper surface. 
     
     
         14 . The floor element according to  claim 1 , wherein said support layer is made of a thermoplastic material. 
     
     
         15 . The floor element according to  claim 14 , wherein said support layer is made of preferably rigid PVC. 
     
     
         16 . The floor element of  claim 15 , wherein said support layer comprises between 50 and 75 wt. % of filler, preferably mineral particles. 
     
     
         17 . The floor element according to  claim 1 , wherein the support layer is provided with coupling elements on said second pair of opposite sides. 
     
     
         18 . The floor element according to  claim 17 , wherein the coupling elements on said second pair of opposite sides comprise a tongue and a groove having corresponding features to the coupling elements on the first pair of opposite sides. 
     
     
         19 . The floor element according to  claim 1 , wherein said decorative layer is made of a ceramic material.