Activated multimetallic catalytic composite

Abstract

A novel activated multimetallic catalytic composite especially useful for converting hydrocarbons comprises a combination of a catalytically effective amount of a pyrolyzed ruthenium carbonyl component with a porous carrier material containing a uniform dispersion of a catalytically effective amount of a platinum group component, which is maintained in the elemental metallic state during the incorporation and pyrolysis of the ruthenium carbonyl component, and of a rhenium component. In a highly preferred embodiment, this novel catalytic composite also contains a catalytically effective amount of a halogen component. The platinum group component, pyrolyzed ruthenium carbonyl component, rhenium component and optional halogen component are preferably present in the multimetallic catalytic composite in amounts, calculated on an elemental basis, corresponding to about 0.01 to about 2 wt. % of the uniformly dispersed platinum group metal, about 0.01 to about 2 wt. % of carbonyl-derived ruthenium, about 0.01 to about 5 wt. % rhenium and about 0.1 to about 3.5 wt. % of halogen. A key feature associated with the preparation of the subject catalytic composite is reaction of a ruthenium carbonyl complex with a porous carrier material containing a uniform dispersion of a rhenium component and of a platinum group component maintained in the elemental state, whereby the interaction of the ruthenium moiety with the platinum group moiety is maximized due to the platinophilic (i.e. platinum-seeking) propensities of the carbon monoxide ligand used in the ruthenium reagent.

I claim as my invention: 
     
       1. A catalytic composite comprising the pyrolyzed reaction product of a catalytically effective amount of a ruthenium carbonyl component with a porous carrier material containing a uniform dispersion of catalytically effective amounts of a platinum group component, which is maintained in the elemental metallic state during the incorporation and pyrolysis of the ruthenium carbonyl component, and of a rhenium component. 
     
     
       2. A catalytic composite as defined in claim 1 wherein the platinum group component is platinum. 
     
     
       3. A catalytic composite as defined in claim 1 wherein the platinum group component is palladium. 
     
     
       4. A catalytic composite as defined in claim 1 wherein the platinum group component is rhodium. 
     
     
       5. A catalytic composite as defined in claim 1 wherein the platinum group component is iridium. 
     
     
       6. A catalytic composite as defined in claim 1 wherein the platinum group component is ruthenium. 
     
     
       7. A catalytic composite as defined in claim 1 wherein the porous carrier material contains a catalytically effective amount of a halogen component. 
     
     
       8. A catalytic composite as defined in claim 7 wherein the halogen component is combined chlorine. 
     
     
       9. A catalytic composite as defined in claim 1 wherein the porous carrier material is a refractory inorganic oxide. 
     
     
       10. A catalytic composite as defined in claim 9 wherein the refractory inorganic oxide is alumina. 
     
     
       11. A catalytic composite as defined in claim 1 wherein the composite contains the components in amounts, calculated on an elemental metallic basis, corresponding to about 0.01 to about 2 wt. % platinum group metal, about 0.01 to about 5 wt. % rhenium, and about 0.01 to about 2 wt. % ruthenium, derived from the ruthenium carbonyl component. 
     
     
       12. A catalytic composite as defined in claim 7 wherein the halogen component is present therein in an amount sufficient to result in the composite containing, on an elemental basis, about 0.1 to about 3.5 wt. % halogen. 
     
     
       13. A catalytic composite as defined in claim 1 wherein the metals content thereof is adjusted so that the atomic ratio of rhenium to the platinum group metal is about 0.1:1 to about 10:1 and the atomic ratio of ruthenium, derived from the ruthenium carbonyl component, to the platinum group metal is about 0.1:1 to about 5:1. 
     
     
       14. A catalytic composite as defined in claim 7 wherein the composite contains, on an elemental basis, about 0.05 to about 1 wt. % platinum group metal, about 0.05 to about 1 wt. % ruthenium, derived from the ruthenium carbonyl component, about 0.05 to about 1 wt. % rhenium and about 0.5 to about 1.5 wt. % halogen. 
     
     
       15. A catalytic composite as defined in claim 1 wherein the composite is prepared by the steps of: (a) reacting a ruthenium carbonyl complex with a porous carrier material containing a uniform dispersion of the platinum group component maintained in the elemental metallic state and of the rhenium component, and thereafter, (b) subjecting the reaction product from step (a) to pyrolysis conditions selected to decompose the resulting ruthenium carbonyl component. 
     
     
       16. A catalytic composite as defined in claim 15 wherein the pyrolysis step is conducted under anhydrous conditions and in the substantial absence of free oxygen.