Metal catalytic composition with silver carboxylate-trialkyl(triaryl)phosphite complex

Abstract

A non-aqueous metal catalytic composition includes (a) a silver carboxylate-trialkyl(triaryl)phosphite complex comprising reducible silver ions in an amount of at least 2 weight %, (b) a silver ion photoreducing composition in an amount of at least 1 weight %, and (c) a photocurable component or a non-curable polymer or a combination of a photocurable component and a non-curable polymer. This non-aqueous metal catalytic composition can be used to form silver metal particles in situ during suitable reducing conditions. The silver metal can be provided in a suitable layer or pattern on a substrate, which can then be subsequently subjected to electroless plating to form electrically-conductive layers or patterns for use in various articles or as touch screen displays in electronic devices.

The invention claimed is: 
     
       1. A non-aqueous metal catalytic composition comprising:
 (a) a silver carboxylate-trialkylphosphite complex or silver carboxylate-triarylphosphite complex comprising reducible silver ions, in an amount of at least 2 weight %, 
 (b) a silver ion photoreducing composition in an amount of at least 1 weight %, and 
 (c) a photocurable component, non-curable polymer, or a combination of a photocurable component and a non-curable polymer, 
 all amounts being based on the total amount of components (a) through (c) in the non-aqueous metal catalytic composition, 
 wherein the silver carboxylate-trialkylphosphite complex or silver carboxylate-triarylphosphite complex is one or more of the following compounds AgC-1 through AgC-8 wherein “iPr” is an isopropyl group: 
 
       
         
           
                 
                 
                 
               
                     
                     
                 
                     
                   
                     
                       
                       
                           
                           
                       
                     
                   
                   AgC-1 
                 
                     
                     
                 
                     
                   
                     
                       
                       
                           
                           
                       
                     
                   
                   AgC-2 
                 
                     
                     
                 
                     
                   
                     
                       
                       
                           
                           
                       
                     
                   
                   AgC-3 
                 
                     
                     
                 
                     
                   
                     
                       
                       
                           
                           
                       
                     
                   
                   AgC-4 
                 
                     
                     
                 
                     
                   
                     
                       
                       
                           
                           
                       
                     
                   
                   AgC-5 
                 
                     
                     
                 
                     
                   
                     
                       
                       
                           
                           
                       
                     
                   
                   AgC-6 
                 
                     
                     
                 
                     
                   
                     
                       
                       
                           
                           
                       
                     
                   
                   AgC-7 
                 
                     
                     
                 
                     
                   
                     
                       
                       
                           
                           
                       
                     
                   
                   AgC-8. 
                 
                     
                     
                 
             
                
               
               
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
               
            
           
         
       
     
     
       2. The non-aqueous metal catalytic composition of  claim 1 , comprising an inert organic solvent. 
     
     
       3. The non-aqueous metal catalytic composition of  claim 1 , wherein the silver carboxylate-trialkylphosphite complex or silver carboxylate-triarylphosphite complex is present in an amount of at least 2 weight % and up to and including 90 weight %, based on the total amount of components (a) through (c). 
     
     
       4. The non-aqueous metal catalytic composition of  claim 1 , further comprising a free radical photoinitiator. 
     
     
       5. The non-aqueous metal catalytic composition of  claim 1 , wherein the silver carboxylate-trialkylphosphite complex or silver carboxylate-triarylphosphite complex is present in an amount of at least 2 weight % and up to and including 90 weight %, based on the total amount of components (a) through (c). 
     
     
       6. The non-aqueous metal catalytic composition of  claim 1 , wherein the silver ion photoreducing composition is present in an amount of at least 1 weight % and up to and including 90 weight %, based on the total amount of components (a) through (c). 
     
     
       7. The non-aqueous metal catalytic composition of  claim 1 , wherein the silver ion photoreducing composition is present in an amount of at least 2 weight % and up to and including 10 weight %, based on the total amount of components (a) through (c). 
     
     
       8. The non-aqueous metal catalytic composition of  claim 1 , wherein the photocurable component, non-curable polymer, or combination of a photocurable component and a non-curable polymer is present in an amount of at least 10 weight % and up to and including 97 weight %, based on the total amount of components (a) through (c). 
     
     
       9. The non-aqueous metal catalytic composition of  claim 1 , wherein the photocurable component, non-curable polymer, or combination of a photocurable component and a non-curable polymer is present in an amount of at least 10 weight % and up to and including 50 weight %, based on the total amount of components (a) through (c). 
     
     
       10. The non-aqueous metal catalytic composition of  claim 1 , wherein the silver ion photoreducing composition comprises an electron-accepting photosensitizer. 
     
     
       11. The non-aqueous metal catalytic composition of  claim 1 , further comprising an inert organic solvent in an amount of at least 20 weight % and up to and including 50 weight %, based on the total weight of the non-aqueous metal catalytic composition. 
     
     
       12. The non-aqueous metal catalytic composition of  claim 1 , further comprising carbon black, graphite, graphene, or carbon nanotubes. 
     
     
       13. The non-aqueous metal catalytic composition of  claim 1 , further comprising carbon-coated metal particles. 
     
     
       14. The non-aqueous metal catalytic composition of  claim 1 , wherein:
 (a) the silver carboxylate-trialkylphosphite complex or silver carboxylate triarylphosphite complex is present in an amount of at least 2 weight % and up to and including 90 weight %, 
 (b) the silver ion photoreducing composition is present in an amount of at least 1 weight % and up to and including 10 weight %, and 
 (c) the photocurable component, non-curable polymer, or combination of a photocurable component and non-curable polymer is present in an amount of at least 10 weight % and up to and including 97 weight %, 
 all amounts based on the total amount of components (a) through (c) in the non-aqueous metal catalytic composition, 
 wherein, when component (c) comprises a free radically polymerizable material, the non-aqueous metal catalytic composition further comprises a free radical photoinitiator. 
 
     
     
       15. The non-aqueous metal catalytic composition of  claim 14 , further comprising an inert organic solvent.