P
US9636666B2ActiveUtilityPatentIndex 65

Molecular sieve material, its synthesis and use

Assignee: BURTON ALLEN WAYNEPriority: Apr 2, 2013Filed: Feb 25, 2014Granted: May 2, 2017
Est. expiryApr 2, 2033(~6.7 yrs left)· nominal 20-yr term from priority
Inventors:BURTON ALLEN WAYNESTROHMAIER KARL GVROMAN HILDA BYUN YIFENGZOU XIAODONGWAN WEIWILLHAMMAR TOM J
C01B 37/007C07C 2531/02C01B 39/12C01B 39/48C07C 2601/16B01J 29/70C07C 7/13C07C 2101/16
65
PatentIndex Score
2
Cited by
12
References
15
Claims

Abstract

A molecular sieve material, EMM-25, having in its calcined form an X-ray diffraction pattern including the following peaks: d-spacing (Å) Relative Intensity [100 × I/I(o)] % 11.74-11.34  60-100 9.50-9.10 30-80 8.68-8.28 10-40 5.64-5.44 20-60 4.52-4.42 10-50 4.28-4.18 10-40 3.96-3.86 40-80 3.69-3.59 30-70.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
       1. A molecular sieve material having, in its calcined form, an X-ray diffraction pattern including the following peaks: 
       
         
           
                 
                 
                 
               
                     
                 
                     
                   d-spacing (Å) 
                   Relative Intensity [100 × I/I(o)] % 
                 
                     
                 
                     
                   11.74-11.34 
                    60-100 
                 
                     
                   9.50-9.10 
                   30-80 
                 
                     
                   8.68-8.28 
                   10-40 
                 
                     
                   5.64-5.44 
                   20-60 
                 
                     
                   4.52-4.42 
                   10-50 
                 
                     
                   4.28-4.18 
                   10-40 
                 
                     
                   3.96-3.86 
                   40-80 
                 
                     
                   3.69-3.59 
                   30-70. 
                 
                     
                 
             
                
                
                
               
               
                
                
                
                
                
                
                
                
                
               
            
           
         
       
     
     
       2. A molecular sieve material having a framework defined by the following connectivities for the tetrahedral (T) atoms in the unit cell, the tetrahedral (T) atoms being connected by bridging atoms: 
       
         
           
                 
                 
                 
               
                     
                 
                     
                   T atom 
                   Connected to: 
                 
                     
                 
                     
                   T1 
                   T3, T4, T33, T71 
                 
                     
                   T2 
                   T5, T48, T72, T82 
                 
                     
                   T3 
                   T1, T31, T47, T97 
                 
                     
                   T4 
                   T1, T5, T81, T106 
                 
                     
                   T5 
                   T2, T4, T55, T75 
                 
                     
                   T6 
                   T8, T9, T38, T76 
                 
                     
                   T7 
                   T10, T43, T77, T84 
                 
                     
                   T8 
                   T6, T36, T42, T98 
                 
                     
                   T9 
                   T6, T10, T83, T105 
                 
                     
                   T10 
                   T7, T9, T60, T80 
                 
                     
                   T11 
                   T13, T14, T23, T61 
                 
                     
                   T12 
                   T15, T58, T62, T86 
                 
                     
                   T13 
                   T11, T21, T57, T99 
                 
                     
                   T14 
                   T11, T15, T85, T108 
                 
                     
                   T15 
                   T12, T14, T45, T65 
                 
                     
                   T16 
                   T18, T19, T28, T66 
                 
                     
                   T17 
                   T20, T53, T67, T88 
                 
                     
                   T18 
                   T16, T26, T52, T100 
                 
                     
                   T19 
                   T16, T20, T87, T107 
                 
                     
                   T20 
                   T17, T19, T50, T70 
                 
                     
                   T21 
                   T13, T23, T24, T51 
                 
                     
                   T22 
                   T25, T52, T68, T90 
                 
                     
                   T23 
                   T11, T21, T67, T101 
                 
                     
                   T24 
                   T21, T25, T89, T110 
                 
                     
                   T25 
                   T22, T24, T55, T75 
                 
                     
                   T26 
                   T18, T28, T29, T56 
                 
                     
                   T27 
                   T30, T57, T63, T92 
                 
                     
                   T28 
                   T16, T26, T62, T102 
                 
                     
                   T29 
                   T26, T30, T91.T109 
                 
                     
                   T30 
                   T27, T29, T60, T80 
                 
                     
                   T31 
                   T3, T33, T34, T41 
                 
                     
                   T32 
                   T35, T42, T78, T94 
                 
                     
                   T33 
                   T1, T31, T77, T103 
                 
                     
                   T34 
                   T31, T35, T93, T112 
                 
                     
                   T35 
                   T32, T34, T45, T65 
                 
                     
                   T36 
                   T8, T38, T39, T46 
                 
                     
                   T37 
                   T40, T47, T73, T96 
                 
                     
                   T38 
                   T6, T36, T72, T104 
                 
                     
                   T39 
                   T36, T40, T95, T111 
                 
                     
                   T40 
                   T37, T39, T50, T70 
                 
                     
                   T41 
                   T31, T43, T44, T73 
                 
                     
                   T42 
                   T8, T32, T45, T86 
                 
                     
                   T43 
                   T7, T41, T71, T103 
                 
                     
                   T44 
                   T41, T45, T85, T112 
                 
                     
                   T45 
                   T15, T35, T42, T44 
                 
                     
                   T46 
                   T36, T48, T49, T78 
                 
                     
                   T47 
                   T3, T37, T50, T88 
                 
                     
                   T48 
                   T2, T46, T76, T104 
                 
                     
                   T49 
                   T46, T50, T87, T111 
                 
                     
                   T50 
                   T20, T40, T47, T49 
                 
                     
                   T51 
                   T21, T53, T54, T63 
                 
                     
                   T52 
                   T18, T22, T55, T82 
                 
                     
                   T53 
                   T17, T51, T61, T101 
                 
                     
                   T54 
                   T51, T55, T81, T110 
                 
                     
                   T55 
                   T5, T25, T52, T54 
                 
                     
                   T56 
                   T26, T58, T59, T68 
                 
                     
                   T57 
                   T13, T27, T60, T84 
                 
                     
                   T58 
                   T12, T56, T66, T102 
                 
                     
                   T59 
                   T56, T60, T83, T109 
                 
                     
                   T60 
                   T10, T30, T57, T59 
                 
                     
                   T61 
                   T11, T53, T63, T64 
                 
                     
                   T62 
                   T12, T28, T65, T94 
                 
                     
                   T63 
                   T27, T51, T61, T99 
                 
                     
                   T64 
                   T61, T65, T93, T108 
                 
                     
                   T65 
                   T15, T35, T62, T64 
                 
                     
                   T66 
                   T16, T58, T68, T69 
                 
                     
                   T67 
                   T17, T23, T70, T96 
                 
                     
                   T68 
                   T22, T56, T66, T100 
                 
                     
                   T69 
                   T66, T70, T95, T107 
                 
                     
                   T70 
                   T20, T40, T67, T69 
                 
                     
                   T71 
                   T1, T43, T73, T74 
                 
                     
                   T72 
                   T2, T38, T75, T90 
                 
                     
                   T73 
                   T37, T41, T71, T97 
                 
                     
                   T74 
                   T71, T75, T89, T106 
                 
                     
                   T75 
                   T5, T25, T72, T74 
                 
                     
                   T76 
                   T6, T48, T78, T79 
                 
                     
                   T77 
                   T7, T33, T80, T92 
                 
                     
                   T78 
                   T32, T46, T76, T98 
                 
                     
                   T79 
                   T76, T80, T91, T105 
                 
                     
                   T80 
                   T10, T30, T77, T79 
                 
                     
                   T81 
                   T4, T54, T89, T92 
                 
                     
                   T82 
                   T2, T52, T91, T113 
                 
                     
                   T83 
                   T9, T59, T90, T91 
                 
                     
                   T84 
                   T7, T57, T89, T114 
                 
                     
                   T85 
                   T14, T44, T93, T96 
                 
                     
                   T86 
                   T12, T42, T95, T115 
                 
                     
                   T87 
                   T19, T49, T94, T95 
                 
                     
                   T88 
                   T17, T47, T93, T116 
                 
                     
                   T89 
                   T24, T74, T81, T84 
                 
                     
                   T90 
                   T22, T72, T83, T113 
                 
                     
                   T91 
                   T29, T79, T82, T83 
                 
                     
                   T92 
                   T27, T77, T81, T114 
                 
                     
                   T93 
                   T34, T64, T85, T88 
                 
                     
                   T94 
                   T32, T62, T87, T115 
                 
                     
                   T95 
                   T39, T69, T86, T87 
                 
                     
                   T96 
                   T37, T67, T85, T116 
                 
                     
                   T97 
                   T3, T73, T103, T112 
                 
                     
                   T98 
                   T8, T78, T104, T111 
                 
                     
                   T99 
                   T13, T63, T101, T110 
                 
                     
                   T100 
                   T18, T68, T102, T109 
                 
                     
                   T101 
                   T23, T53, T99, T108 
                 
                     
                   T102 
                   T28, T58, T100, T107 
                 
                     
                   T103 
                   T33, T43, T97, T106 
                 
                     
                   T104 
                   T38, T48, T98, T105 
                 
                     
                   T105 
                   T9, T79, T104, T113 
                 
                     
                   T106 
                   T4, T74, T103, T114 
                 
                     
                   T107 
                   T19, T69, T102, T115 
                 
                     
                   T108 
                   T14, T64, T101, T116 
                 
                     
                   T109 
                   T29, T59, T100, T113 
                 
                     
                   T110 
                   T24, T54, T99, T114 
                 
                     
                   T111 
                   T39, T49, T98, T115 
                 
                     
                   T112 
                   T34, T44, T97, T116 
                 
                     
                   T113 
                   T82, T90, T105, T109 
                 
                     
                   T114 
                   T84, T92, T106, T110 
                 
                     
                   T115 
                   T86, T94, T107, T111 
                 
                     
                   T116 
                   T88, T96, T108, T112. 
                 
                     
                 
             
                
                
                
               
               
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
                
               
            
           
         
       
     
     
       3. The molecular sieve material of  claim 1 , having a composition comprising the molar relationship: (n)YO 2 :X 2 O 3 , wherein n is at least 10, X is a trivalent element, and Y is a tetravalent element. 
     
     
       4. The molecular sieve material of  claim 3 , wherein X comprises one or more of B, Al, Fe, and Ga, and wherein Y comprises one or more of Si, Ge, Sn, Ti, and Zr. 
     
     
       5. The molecular sieve material of  claim 3 , wherein X is boron and Y is silicon. 
     
     
       6. The molecular sieve material of  claim 3 , also comprising a noble metal and/or a salt of a noble metal. 
     
     
       7. The molecular sieve material of  claim 2 , having a composition comprising the molar relationship: (n)YO 2 :X 2 O 3 , wherein n is at least 10, X is a trivalent element, and Y is a tetravalent element. 
     
     
       8. The molecular sieve material of  claim 7 , wherein X comprises one or more of B, Al, Fe, and Ga, and wherein Y comprises one or more of Si, Ge, Sn, Ti, and Zr. 
     
     
       9. The molecular sieve material of  claim 7 , wherein X is boron and Y is silicon. 
     
     
       10. The molecular sieve material of  claim 7 , also comprising a noble metal and/or a salt of a noble metal. 
     
     
       11. A molecular sieve material having, in its as-synthesized form, an X-ray diffraction pattern including the following peaks: 
       
         
           
                 
                 
                 
               
                     
                 
                     
                   d-spacing (Å) 
                   Relative Intensity [100 × I/I(o)] % 
                 
                     
                 
                     
                   11.77-11.37 
                   30-80 
                 
                     
                   9.51-9.11 
                   20-70 
                 
                     
                   8.67-8.27 
                    5-30 
                 
                     
                   5.64-5.44 
                   10-40 
                 
                     
                   4.50-4.40 
                   30-80 
                 
                     
                   4.28-4.18 
                   30-80 
                 
                     
                   3.95-3.85 
                    60-100 
                 
                     
                   3.70-3.60 
                   50-90. 
                 
                     
                 
             
                
                
                
               
               
                
                
                
                
                
                
                
                
                
               
            
           
         
       
     
     
       12. The molecular sieve material of  claim 11 , having a composition comprising the molar relationship: mQ:(n)YO 2 : X 2 O 3 , wherein 0.004<m/n≦0.04, n is at least 10, Q is an organic structure directing agent, X is a trivalent element and Y is a tetravalent element. 
     
     
       13. The molecular sieve material of  claim 12 , wherein X is boron and Y is silicon. 
     
     
       14. The molecular sieve material of  claim 12 , wherein Q is a cation of the formula:
   R 1 R 2 (CH 3 )N + CH 2 CH 2 CH 2 CH 2 N + (CH 3 )R 1 R 2    
 
       wherein R 1 and R 2  are chosen independently from butyl, pentyl, and hexyl. 
     
     
       15. The molecular sieve material of  claim 14 , wherein Q is a cation selected from the group consisting of N,N,N′,N′-tetrahexyl-N,N′-dimethylbutane-1,4-diammonium, N, N′-dihexyl-N,N′-dipentyl-N,N′-dimethylbutane-1,4-diammonium, N,N,N′,N′-tetrapentyl-N, N′-dimethylbutane-1,4-diammonium, N,N′-dipentyl-N,N′-dibutyl-N,N′-dimethylbutane-1,4-diammonium, and mixtures thereof.

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