P
US9908730B2ActiveUtilityPatentIndex 72

Method for further processing thin glass and thin glass produced by such method

Assignee: SCHOTT AGPriority: Sep 30, 2013Filed: Mar 30, 2016Granted: Mar 6, 2018
Est. expirySep 30, 2033(~7.2 yrs left)· nominal 20-yr term from priority
Inventors:ORTNER ANDREASOTTERMANN CLEMENSNATTERMANN KURTHEISS-CHOUQUET MARKUSLIEBALD RAINER
B32B 7/06B32B 17/065B65H 2515/31B65H 20/00C03C 3/076B65H 2701/18422B65H 2701/1712B65H 2701/17B65H 18/08B65H 23/00C03C 3/093C03C 3/087B65H 2801/61C03C 3/091B65H 23/105C03C 3/118B32B 17/06B32B 17/064B65H 18/28B32B 17/10
72
PatentIndex Score
6
Cited by
18
References
19
Claims

Abstract

A method for processing a thin glass is provided. The thin glass is subjected to a tensile stress σ app smaller than 1.15 · Min ⁡ ( σ _ a - Δ a ⁢ 0.4 · ( 1 - ln ⁡ ( A ref A App ⁢ Φ ) ) , ⁢ σ _ e - Δ e ⁢ 0.4 · ( 1 - ln ⁡ ( L ref L App ⁢ Φ ) ) ) , wherein σ a is a mean value of tensile stress at break for fractures in a surface of samples of the thin glass under bending stress, wherein σ a is a mean value of tensile stress at break for fractures emanating from an edge of the samples, wherein L ref is an edge length and A ref is a surface area of the samples, wherein Δ e and Δ a denote standard deviations of the mean values σ e and σ a , respectively, and wherein A app is a surface area of the thin glass, L app is a summated edge length of opposite edges of the thin glass, and Φ is a predefined maximum fracture rate within a period of time of at least half a year.

Claims

exact text as granted — not AI-modified
What is claimed is: 
     
       1. A method for further processing a thin glass, comprising:
 subjecting the thin glass to a tensile stress σ app  smaller than 
 
       
         
           
             
               
                 1.15 
                 · 
                 
                   Min 
                   ⁡ 
                   
                     ( 
                     
                       
                         
                           
                             σ 
                             _ 
                           
                           a 
                         
                         - 
                         
                           
                             Δ 
                             a 
                           
                           ⁢ 
                           
                             0.4 
                             · 
                             
                               ( 
                               
                                 1 
                                 - 
                                 
                                   ln 
                                   ⁡ 
                                   
                                     ( 
                                     
                                       
                                         
                                           A 
                                           ref 
                                         
                                         
                                           A 
                                           App 
                                         
                                       
                                       ⁢ 
                                       Φ 
                                     
                                     ) 
                                   
                                 
                               
                               ) 
                             
                           
                         
                       
                       , 
                       
                         
 
                       
                       ⁢ 
                       
                         
                           
                             σ 
                             _ 
                           
                           e 
                         
                         - 
                         
                           
                             Δ 
                             e 
                           
                           ⁢ 
                           
                             0.4 
                             · 
                             
                               ( 
                               
                                 1 
                                 - 
                                 
                                   ln 
                                   ⁡ 
                                   
                                     ( 
                                     
                                       
                                         
                                           L 
                                           ref 
                                         
                                         
                                           L 
                                           App 
                                         
                                       
                                       ⁢ 
                                       Φ 
                                     
                                     ) 
                                   
                                 
                               
                               ) 
                             
                           
                         
                       
                     
                     ) 
                   
                 
               
               , 
             
           
         
         wherein  σ   a  is a mean value of a tensile stress at break for fractures in a surface of samples of the thin glass under bending stress, 
         wherein  σ   e  is a mean value of a tensile stress at break for fractures emanating from an edge of the samples, 
         wherein L ref  is an edge length of the samples and A ref  is a surface area of the samples, 
         wherein Δ e  and Δ a  denote standard deviations of the mean values  σ   e  and  σ   a , respectively, and 
         wherein A app  is a surface area of the thin glass, L app  is a summated edge length of opposite edges of the thin glass, and Φ is a predefined maximum fracture rate within a period of time of at least half a year. 
       
     
     
       2. The method as claimed in  claim 1 , wherein the predefined maximum fracture rate Φ is 0.1 or less. 
     
     
       3. The method as claimed in  claim 1 , wherein with the tensile stress σ app  smaller than 
       
         
           
             
               0.93 
               · 
               
                 
                   Min 
                   ⁡ 
                   
                     ( 
                     
                       
                         
                           
                             σ 
                             _ 
                           
                           a 
                         
                         - 
                         
                           
                             Δ 
                             a 
                           
                           ⁢ 
                           
                             0.4 
                             · 
                             
                               ( 
                               
                                 1 
                                 - 
                                 
                                   ln 
                                   ⁡ 
                                   
                                     ( 
                                     
                                       
                                         
                                           A 
                                           ref 
                                         
                                         
                                           A 
                                           app 
                                         
                                       
                                       ⁢ 
                                       Φ 
                                     
                                     ) 
                                   
                                 
                               
                               ) 
                             
                           
                         
                       
                       , 
                       
                         
 
                       
                       ⁢ 
                       
                         
                           
                             σ 
                             _ 
                           
                           e 
                         
                         - 
                         
                           
                             Δ 
                             e 
                           
                           ⁢ 
                           
                             0.4 
                             · 
                             
                               ( 
                               
                                 1 
                                 - 
                                 
                                   ln 
                                   ⁡ 
                                   
                                     ( 
                                     
                                       
                                         
                                           L 
                                           ref 
                                         
                                         
                                           L 
                                           app 
                                         
                                       
                                       ⁢ 
                                       Φ 
                                     
                                     ) 
                                   
                                 
                               
                               ) 
                             
                           
                         
                       
                     
                     ) 
                   
                 
                 . 
               
             
           
         
       
     
     
       4. The method as claimed in  claim 1 , further comprising bending the thin glass to a minimum bending radius R, wherein the minimum bending radius R is related to the tensile stress σ app  as follows: 
       
         
           
             
               
                 
                   σ 
                   app 
                 
                 = 
                 
                   
                     E 
                     
                       1 
                       - 
                       
                         v 
                         2 
                       
                     
                   
                   ⁢ 
                   
                     t 
                     
                       2 
                       ⁢ 
                       R 
                     
                   
                 
               
               , 
             
           
         
         wherein E is Young's modulus of the thin glass, t is the thickness of the thin glass, and ν is Poisson's ratio of the thin glass. 
       
     
     
       5. The method as claimed in  claim 4 , further comprising winding the thin glass into a roll, the thin glass comprising a glass ribbon. 
     
     
       6. The method as claimed in  claim 5 , wherein the minimum bending radius R is on an inner surface of the roll. 
     
     
       7. The method as claimed in  claim 6 , wherein the step of winding comprises winding a length of at least 100 meters into the roll. 
     
     
       8. The method as claimed in  claim 1 , wherein the thin glass has a thickness of less than 500 μm. 
     
     
       9. The method as claimed in  claim 1 , wherein the thin glass has a thickness of not more than 350 μm. 
     
     
       10. The method as claimed in  claim 1 , wherein the tensile stress is at least 21 MPa. 
     
     
       11. The method as claimed in  claim 1 , further comprising determining a maximum tensile stress of the thin glass from the mean values  σ   a ,  σ   e  and standard deviations Δ e  and Δ a , and wherein the step of subjecting the thin glass to the tensile stress σ app  does not exceed the maximum tensile stress. 
     
     
       12. The method as claimed in  claim 1 , further comprising determining the mean value  σ   a  of the tensile stress at break for fractures and the mean value  σ   e  of the tensile stress at break for fractures emanating from the edge by subjecting at least twenty samples of the thin glass to a tensile stress until break. 
     
     
       13. The method as claimed in  claim 12 , wherein the mean value  σ   a  is determined by a breaking test in which a thin glass sample is fixed annularly and is loaded until break using a stamp that has a curved surface. 
     
     
       14. The method as claimed in  claim 12 , wherein the mean value  σ   e  is determined by a bending test in which a thin glass sample is bent uniaxially until break. 
     
     
       15. The method as claimed in  claim 1 , further comprising storing the thin glass while subjected to the tensile stress σ app  for a period of at least half a year. 
     
     
       16. A thin glass article comprising:
 thin glass subjected to a tensile stress σ app  smaller than 
 
       
         
           
             
               
                 1.15 
                 · 
                 
                   Min 
                   ⁡ 
                   
                     ( 
                     
                       
                         
                           
                             σ 
                             _ 
                           
                           a 
                         
                         - 
                         
                           
                             Δ 
                             a 
                           
                           ⁢ 
                           
                             0.4 
                             · 
                             
                               ( 
                               
                                 1 
                                 - 
                                 
                                   ln 
                                   ⁡ 
                                   
                                     ( 
                                     
                                       
                                         
                                           A 
                                           ref 
                                         
                                         
                                           A 
                                           App 
                                         
                                       
                                       ⁢ 
                                       Φ 
                                     
                                     ) 
                                   
                                 
                               
                               ) 
                             
                           
                         
                       
                       , 
                       
                         
 
                       
                       ⁢ 
                       
                         
                           
                             σ 
                             _ 
                           
                           e 
                         
                         - 
                         
                           
                             Δ 
                             e 
                           
                           ⁢ 
                           
                             0.4 
                             · 
                             
                               ( 
                               
                                 1 
                                 - 
                                 
                                   ln 
                                   ⁡ 
                                   
                                     ( 
                                     
                                       
                                         
                                           L 
                                           ref 
                                         
                                         
                                           L 
                                           App 
                                         
                                       
                                       ⁢ 
                                       Φ 
                                     
                                     ) 
                                   
                                 
                               
                               ) 
                             
                           
                         
                       
                     
                     ) 
                   
                 
               
               , 
             
           
         
         wherein  σ   a  is a mean value of a tensile stress at break for fractures in a surface of samples of the thin glass under bending stress, 
         wherein  σ   e  is a mean value of a tensile stress at break for fractures emanating from an edge of the samples, 
         wherein L ref  is an edge length of the samples and A ref  is a surface area of the samples, 
         wherein Δ e  and Δ a  denote standard deviations of the mean values  σ   e  and  σ   a , respectively, and 
         wherein A app  is a surface area of the thin glass, L app  is a summated edge length of opposite edges of the thin glass, and Φ is a maximum fracture rate of not more than 0.1 within a period of time of at least half a year. 
       
     
     
       17. The thin glass article as claimed in  claim 16 , wherein the thin glass is wound into a roll having a radius R on an inner surface of the roll that is related to the tensile stress σ app  as follows: 
       
         
           
             
               
                 
                   σ 
                   app 
                 
                 = 
                 
                   
                     E 
                     
                       1 
                       - 
                       
                         v 
                         2 
                       
                     
                   
                   ⁢ 
                   
                     t 
                     
                       2 
                       ⁢ 
                       R 
                     
                   
                 
               
               , 
             
           
         
         wherein E is Young's modulus, t is a thickness of the thin glass, and ν is Poisson's ratio of the thin glass. 
       
     
     
       18. The thin glass article as claimed in  claim 16 , wherein the tensile stress σ app  smaller than 
       
         
           
             
               0.93 
               · 
               
                 
                   Min 
                   ⁡ 
                   
                     ( 
                     
                       
                         
                           
                             σ 
                             _ 
                           
                           a 
                         
                         - 
                         
                           
                             Δ 
                             a 
                           
                           ⁢ 
                           
                             0.4 
                             · 
                             
                               ( 
                               
                                 1 
                                 - 
                                 
                                   ln 
                                   ⁡ 
                                   
                                     ( 
                                     
                                       
                                         
                                           A 
                                           ref 
                                         
                                         
                                           A 
                                           app 
                                         
                                       
                                       ⁢ 
                                       Φ 
                                     
                                     ) 
                                   
                                 
                               
                               ) 
                             
                           
                         
                       
                       , 
                       
                         
 
                       
                       ⁢ 
                       
                         
                           
                             σ 
                             _ 
                           
                           e 
                         
                         - 
                         
                           
                             Δ 
                             e 
                           
                           ⁢ 
                           
                             0.4 
                             · 
                             
                               ( 
                               
                                 1 
                                 - 
                                 
                                   ln 
                                   ⁡ 
                                   
                                     ( 
                                     
                                       
                                         
                                           L 
                                           ref 
                                         
                                         
                                           L 
                                           app 
                                         
                                       
                                       ⁢ 
                                       Φ 
                                     
                                     ) 
                                   
                                 
                               
                               ) 
                             
                           
                         
                       
                     
                     ) 
                   
                 
                 . 
               
             
           
         
       
     
     
       19. The thin glass article as claimed in  claim 16 , wherein the thin glass is subject to a maximum tensile stress of 21 MPa.

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