Method and apparatus for smooth-rolling and deep-rolling multi-stroke crankshafts

Abstract

A method and apparatus for smooth-rolling and deep-rolling the journal pins of multi-crank crankshafts divides the crank pins into two groups, each including alternating crank pins, since the space between neighboring crank pins is insufficient for simultaneously rolling all of the pins including the main bearing pins in one operation. Each group of crank pins is then rolled separately in succession, whereby one group includes the main bearing pins. Thus, a crankshaft, including any number of closely spaced crank pins, can be completely machined in two rolling operations. In order to carry out this method a rolling apparatus includes crank pin rolling devices for each of the pins of one group. The rolling devices are axially slideably adjustable in unison between two determinable positions in which they may be fixed or locked after adjustment. The crank pin rolling devices are spaced from one another with a sufficient spacing in the axial sliding direction so that at least one crank pin can pass between two adjacent crank pin rolling devices.

What I claim is: 
     
       1. A method for smooth-rolling and deep-rolling a plurality of pins, of a crankshaft .Iadd.with a single pin rolling machine.Iaddend., comprising the following steps: a) dividing said plurality of pins to be rolled into at least two groups of pins,   b) including in each said group non-neighboring pins so that pins of one group are spaced by pins of the other group and vice versa,   c) rolling all of the pins of one group simultaneously in one rolling operation; and   d) rolling successive groups of pins in successive rolling operations.   
     
     
       2. The method of claim 1, comprising a further step of dividing said pins into at least one further group of at least one pin, whereby each pin in said further group is a main bearing pin, and rolling all pins of at least one of said further group of pins together with one of the aforementioned two groups of pins. 
     
     
       3. The method of claim 1, wherein a tint group of main bearing pins is included in one group of pins including crank pins, and wherein another group of main bearing pins is included in another group of pins including crank pins. 
     
     
       4. The method of claim 1, further comprising moving rolling means from one rolling position into a successive rolling position after each successive rolling operation. 
     
     
       5. An apparatus for smooth-rolling and deep-rolling of a plurality of pins of a crankshaft, comprising frame means, means for rotatably holding said crankshaft, means for rotationally driving said crankshaft about a rotation axis, means for simultaneously rolling a group of non-neighboring pins, crosswise carriage means for pendulously carving said rolling means and for moving said rolling means in a direction substantially radially to said rotation axis, means for axially moving said rolling means in a direction parallel to said rotation axis, means for fixing an axial working position of said rolling means in any one of a plurality of working positions, and a spacing between neighboring rolling means in an axial direction, said spacing being sufficient for a pin of one pin group presently not being rolled to be positioned between two neighboring rolling means when said neighboring rolling means are rolling another group of pins. 
     
     
       6. The apparatus of claim 5, wherein said pins include crank pins of said crankshaft and wherein said means for simultaneously rolling a group of non-neighboring pins comprise roller means for rolling at least said crank pins. 
     
     
       7. The apparatus of clam 6, wherein said means for fixing an axial working position clamping means which are selectively operative on said axial moving means. 
     
     
       8. The apparatus of claim 5, wherein said axial working position fixing means comprise stp means. 
     
     
       9. The apparatus of claim 8, further comprising means for adjusting said stop means into determined positions. 
     
     
       10. The apparatus of claim 5, wherein said means for axially moving said rolling means comprise lengthwise carriage means which carry said crosswise carriage means. 
     
     
       11. The apparatus of claim 10, wherein said axial moving means comprise power-driven sliding means operatively connected to said lengthwise carriage means. 
     
     
       12. The apparatus of claim 11, wherein said power driven sliding means comprise a pressure piston cylinder device comprising a dual-ended piston rod. 
     
     
       13. The apparatus of claim 5, further comprising an axially slidable support shaft, wherein said rolling means comprise respective rolling tools, first mounting arms and second mounting arms, first journal means articulately hinging a respective first arm and second arm to each other, second journal means for articulately connecting said first arms to said crosswise carriage means, and third journal means articulately connecting said second arms to said axially slideable support shaft. 
     
     
       14. The apparatus of claim 13, further comprising common power-driven sliding means, said axially slideable support shaft and said axial moving means being operatively connected to said common power driven sliding means. 
     
     
       15. The apparatus of claim 14, wherein said power-driven sliding means comprise a pressure piston cylinder device having a dual-ended piston rod, cylinder bracket means for holding said piston cylinder device in an axially fixed manner, first and second bellcrank means each comprising pivot point means for mounting the respective bellcrank means, and first and second lever arms rigidly interconnected near said pivot point means, wherein said first arm of said first bellcrank means is articulately connected to said axially moving means, said first arm of said second bellcrank means is articulately connected to said support shaft, and said second arms of said first and second bellcrank means are each articulately connected with respective opposite ends of said dual-ended piston rod. 
     
     
       16. The apparatus of claim 5, wherein said rotational driving means comprise a drive motor for rotating said crankshaft and brake means for precisely stopping the rotation of said motor, rotational angle sensor means for sensing a respective rotational orientation of said crankshaft, and machine control means for monitoring a sensed rotational orientation of said crankshaft and for providing control signals to said motor and to said brake means for rotating and stopping said work piece in at least one prescribed rotational orientation. 
     
     
       17. The apparatus of claim 5, wherein said rolling means comprise a plurality of rolling devices, and means for mounting at least one rolling device of said rolling devices for movement in a crosswise direction substantially perpendicular to said rotation axis independently of other rolling devices. .Iadd. 
     
     
       18.  A method for rolling a plurality of pins of a crankshaft with a crankshaft rolling machine having a plurality of pin rolling devices, comprising the following steps: a) dividing said plurality of pins to be rolled into at least two groups of pins;   b) including in each said group non-neighboring pins of the crankshaft so that pins of a first group are spaced by pins of a second group;   c) rolling at least some of the pins of a first of said groups in a first rolling operation with said plurality of pin rolling devices; and subsequently,   d) rolling at least some of the pins of the second group of pins in a second pin rolling operation with at least some said plurality of pin rolling devices that previously rolled the pins of the first of said groups. .Iaddend..Iadd.   
     
     
       19.  A method for rolling a plurality of pins of a crankshaft with one set of laterally spaced pin rolling devices of a pin rolling machine, comprising the following steps: a) dividing said plurality of pins to be rolled into at least two groups of pins;   b) including in each said group non-neighboring pins so that pins of one group are spaced by pins of the other group;   c) rolling all of the pins of one group in one rolling operation with said laterally spaced pin rolling devices;   d) relatively moving said crankshaft and said pin rolling means of said machine; and subsequently,   e) rolling a second group of pins in a subsequent and second rolling operation with at least some said laterally spaced pin rolling devices which previously rolled said first group of pins. .Iaddend..Iadd.   
     
     
       20.  A method of rolling first and second groups of non-neighboring crank pins of a crankshaft using at least some of the same rolling devices of a pin rolling machine for rolling both groups of crank pins comprising the steps of: a) engaging the crank pins of said first group with at least some of said rolling devices;   b) rotating said crankshaft about its axis of rotation in a first rolling operation while applying sufficient force to said pins in said first group through said rolling devices engaged therewith to roll said pins of said first group;   c) completing the rolling of said pins of said first group;   d) releasing said first group of crank pins from said rolling devices;   e) relatively shifting said crankshaft and said rolling devices longitudinally with respect to each other;   f) engaging the second of said group of crank pins with at least some of said rolling devices;   g) rotating said crankshaft about its axis of rotation in a second rolling operation while applying sufficient force to said second group of pins through said rolling devices engaged therewith to roll said second group of crank pins;   h) completing the rolling of said second group of crank pins; and   i) releasing said second group of crank pins from said rolling devices. .Iadd.   
     
     
       21.  An apparatus for rolling first and second groups of non-neighboring pins of a crankshaft having a centralized rotational axis, comprising frame means, chuck means for holding said crankshaft so that it can be rotatably driven about said axis, motor means for rotationally driving said chuck means and said crankshaft about said rotational axis, neighboring rolling means for rolling the first group of non-neighboring pins of said crankshaft and for subsequently rolling the second group of non-neighboring pins of said crankshaft, support means for carrying said neighboring rolling means and for moving said neighboring rolling means in a radial direction with respect to said rotational axis so that said rolling means can roll the first group of pins in a first rolling operation, a drive for relatively moving said neighboring rolling means and said crankshaft with respect to one another in the direction of said rotational axis after said first rolling operation so that said rolling means can be operatively engaged with said second group of pins for a second rolling operation. .Iaddend..Iadd.22. An apparatus for rolling first and second groups of crank pins of a crankshaft having a centralized rotational axis, comprising a frame, a crankshaft holding chuck, a motor for driving said chuck and said crankshaft about the rotational axis, crank pin rolling tools, support structure carrying said pin rolling tools and movable in a radial direction with respect to said rotational axis so that said rolling tools can roll the first group pins in a first rolling operation, a drive for relatively moving said crank pin rolling tools and said crankshaft with respect to one another in the direction of said rotational axis after said first rolling operation so that at least some of said crank pin rolling tools can roll the second group pins of said crankshaft in a second rolling operation. .Iaddend..Iadd.23. An apparatus for separately rolling discrete groups of non-neighboring pins of a crankshaft at first and second working positions, said crankshaft having an axis of rotation, comprising a frame, a crankshaft holding and turning mechanism, mechanism for turning said crankshaft about said axis, neighboring crank pin rolling devices, a cross-wise carriage for carrying said rolling devices and for moving said rolling devices in a direction substantially radial to said axis, a drive arrangement for axially moving said crankshaft and said rolling devices relative to one another between said first and second working positions, said apparatus having a spacing between neighboring rolling devices in an axial direction to accommodate pins of a second group of non-neighboring pins when said neighboring rolling devices are rolling a first group of pins, and stop means operative with said drive arrangement to establish at least said second position in which said rolling devices roll said pins of said second group while at least some said first pins of a first group are disposed between said rolling devices. .Iaddend.