Heat treatment process for aluminum alloy sheet

Abstract

A process of producing solution heat treated aluminum alloy sheet material comprises subjecting hot- or cold-rolled aluminum alloy sheet to solution heat treatment followed by quenching and, before substantial age hardening has taken place, subjecting the alloy sheet material to one or more subsequent heat treatments involving heating the material to a peak temperature in the range of 100° to 300° C. (preferably 130°-270° C.), holding the material at the peak temperature for a period of time less than about 1 minute, and cooling the alloy from the peak temperature to a temperature of 85° C. or less. The sheet material treated in this way can be used for automotive panels and has good a good "paint bake response", i.e. an increase in yield strength from the T4 temper to the T8X temper upon painting and baking of the panels.

What we claim is: 
     
       1. A .[.continuous.]. process of producing solution heat treated painted aluminum alloy sheet, .Iadd.comprising (a) performing a continuous process .Iaddend.which comprises, on a continuous basis, subjecting hot- or cold-rolled aluminum alloy sheet made from an aluminum alloy selected from the group consisting of Al-Mg-Si and Al-Mg-Si-Cu to solution heat treatment followed by quenching .[.and natural aging to cause age hardening and paint baking, wherein.]. .Iadd.and.Iaddend., before substantial age hardening has taken place after said quenching, .Iadd.subjecting .Iaddend.the aluminum alloy sheet .[.is subjected.]. to at least one subsequent heat treatment involving heating the aluminum alloy sheet to a peak temperature in the range of 100° to 300° C., holding the aluminum alloy sheet at the peak temperature for a period of time of less than about 1 minute, and cooling the aluminum alloy sheet from the peak temperature to a temperature of 85° C. or less, and wherein, during said subsequent heat treatment, or during a last of said subsequent heat .[.treatment.]. .Iadd.treatments .Iaddend.when there is more than one, said cooling involves .[.first.]. cooling said aluminum alloy sheet to a temperature in the range of 55° C. to 85° C. at a rate greater than or equal to 4° C./sec. .[.and then.]..Iadd.,   (b) .Iaddend.further cooling said aluminum alloy sheet to ambient temperature at a rate of less than or equal to 2° C./hour.Iadd.,   (c) and then subjecting said aluminum alloy sheet to natural aging to cause age hardening and paint baking.Iaddend..   
     
     
       2. A process according to claim 1, wherein said aluminum alloy sheet is heated in said at least one subsequent heat treatment to a peak temperature within the range of 130°-270° C. 
     
     
       3. A process according to claim 1 wherein the aluminum alloy sheet is heated to said peak temperature in said at least one subsequent heat treatment at a rate of 10° C./minute or more. 
     
     
       4. A process according to claim 1 wherein the aluminum alloy sheet is heated to said peak temperature in said at least one subsequent heat treatment at a rate of 5° to 10° C./second. 
     
     
       5. A process according to claim 1 wherein the aluminum alloy sheet is cooled from said peak temperature in said at least one subsequent heat treatment at a rate of 25° C./second or more, at least to a temperature in the range of 55° to 85° C. 
     
     
       6. A process according to claim 1 wherein the aluminum alloy sheet is held at the peak temperature for a period of 5 seconds or less. 
     
     
       7. A process according to claim 1 wherein the aluminum alloy sheet is held at the peak temperature for a period of 1 second or less. 
     
     
       8. A process according to claim 1 wherein the aluminum alloy sheet has a temperature of 60° C. or less following said quenching and prior to said at least one subsequent heating step. 
     
     
       9. A process according to claim 1 having a single subsequent heating step involving a peak temperature within the range of 190°-300° C. 
     
     
       10. A process according to claim 1 having from 2 to 4 of said subsequent heating steps. 
     
     
       11. A process according to claim 1 having 3 of said subsequent heating steps. 
     
     
       12. A process according to claim 1 further comprising stretching said aluminum alloy sheet by an amount less than 2% following said solution heat treatment but before said at least one subsequent heat treatment.