Refrigeration compressor

Abstract

A refrigeration motor compressor assembly has a housing including a lubricant sump in the bottom thereof into which the lower end of the drive shaft and associated rotor extend. A shield is provided which is positioned by the drive shaft and extends above the oil level in the sump in surrounding spaced relationship to the lower end of the rotor. As the rotor rotates within the shield, lubricant contained therein is thrown out of the surrounding shield and a close fit between the shield and the shaft restricts return flow of lubricant into the area occupied by the rotating rotor.

I claim:  
     
       1. A refrigeration compressor comprising: 
       an outer shell;  
       a sump disposed in the bottom of said shell containing a supply of lubricant;  
       a compressor within said shell;  
       a motor disposed within said shell for driving said compressor, said motor including a stator and a rotor secured to a shaft drivingly connected to said compressor, the lower end of said rotor being rotatable and extending below the normal upper non-operating level of said lubricant in said sump, said shaft extending downwardly from the lower end of said rotor; and  
       shield means extending above said normal upper level of lubricant, said shield means including a first portion extending between said rotor and stator and surrounding said lower portion of said rotor and a second portion operative to position said first portion, said shield means being operative to restrict oil flow to the rotating lower end of said rotor whereby power consumption of said motor is reduced.  
     
     
       2. A refrigeration compressor as set forth in claim  1  wherein said second portion cooperates with said shaft to position said first portion. 
     
     
       3. A refrigeration compressor as set forth in claim  2  wherein said second portion includes means limiting axial movement of said shield. 
     
     
       4. A refrigeration compressor as set forth in claim  2  wherein said second portion operates to maintain said first portion in spaced relationship to said rotor. 
     
     
       5. A refrigeration compressor as set forth in claim  4  wherein said second portion also positions said first portion in spaced relationship to said stator. 
     
     
       6. A refrigeration compressor as set forth in claim  2  wherein said second portion is positioned in closely spaced relationship with said shaft and cooperates therewith to position said first portion. 
     
     
       7. A refrigeration compressor as set forth in claim  6  wherein said second portion includes flange means cooperating with means on said shaft to limit axial movement of said shield. 
     
     
       8. A refrigeration compressor as set forth in claim  2  wherein said shield is formed from a dielectric material. 
     
     
       9. A refrigeration compressor as set forth in claim  1  wherein said shield further includes means for restricting rotational movement thereof. 
     
     
       10. A refrigeration compressor as set forth in claim  9  further comprising lower bearing means for rotatably supporting said shaft and wherein said rotation restricting means comprise a flange portion cooperating with said lower bearing means. 
     
     
       11. A refrigeration compressor as set forth in claim  10  wherein said shield is supported by said lower bearing means when said compressor is not operating and by said lubricant when said compressor is operating. 
     
     
       12. A refrigeration compressor as set forth in claim  1  wherein said lower end of said rotor includes counterweight means associated therewith. 
     
     
       13. A refrigeration compressor as set forth in claim  12  wherein said counterweight means are secured to said rotor. 
     
     
       14. A scroll type refrigeration compressor comprising: 
       an outer shell;  
       compressor means disposed in an upper portion of said shell, said compressor means including first and second interleaved scroll members supported for relative orbital movement therebetween so as to define moving fluid pockets of changing volume;  
       motor means disposed within said shell below said compressor means and including a stator and a rotor;  
       a lubricant sump containing a supply of lubricant disposed in the lower portion of said shell;  
       a drive shaft drivingly connected to said compressor means and having a lower end extending into said sump, said rotor being secured to said drive shaft and operative to rotatably drive same, said rotor having a lower end portion extending below the normal non-operating upper level of said lubricant; and  
       hollow shield means enclosing an area surrounding said lower end portion of said rotor and extending above the normal upper level of said lubricant,  
       said rotor being operative to expel lubricant from said area enclosed by said shield during rotation thereof and said shield being operative to restrict return flow of oil into said area whereby power consumption of said motor is reduced.  
     
     
       15. A refrigeration compressor as set forth in claim  14  wherein said shield is positioned by said shaft. 
     
     
       16. A refrigeration compressor as set forth in claim  15  wherein said shield includes a first portion extending between said rotor and said stator and a second portion cooperating with said shaft to position said first portion. 
     
     
       17. A refrigeration compressor as set forth in claim  16  wherein said first portion is positioned in spaced relationship to said rotor. 
     
     
       18. A refrigeration compressor as set forth in claim  17  wherein said shield includes means to restrict rotational movement of said shield. 
     
     
       19. A refrigeration compressor as set forth in claim  18  wherein said second portion of said shield further includes means for limiting axial movement of said shield. 
     
     
       20. A refrigeration compressor as set forth in claim  19  wherein said shield is integrally formed from a polymeric composition. 
     
     
       21. A refrigeration compressor as set forth in claim  13  wherein said lower end portion of said rotor includes counterweight means associated therewith. 
     
     
       22. A scroll type refrigeration compressor comprising: 
       an outer shell;  
       compressor means disposed in an upper portion of said shell, said compressor means including first and second interleaved scroll members supported for relative orbital movement therebetween so as to define moving fluid pockets of changing volume;  
       motor means disposed within said shell below said compressor means and including a stator and a rotor;  
       a lubricant sump containing a supply of lubricant disposed in the lower portion of said shell;  
       a drive shaft drivingly connected to said compressor means and having a lower end extending into said sump, said rotor being secured to said drive shaft and operative to rotatably drive same;  
       a counterweight disposed within said sump below the normal non-operating upper limit of said lubricant, for counteracting the unbalanced forces resulting from the relative orbital movement of said first and second scroll members, said counterweight rotating with said shaft and said rotor; and  
       hollow shield means enclosing an area surrounding said counterweight and extending above the normal upper level of said lubricant, said shield means being open at the upper end thereof;  
       said counterweight being operative to expel lubricant from said area enclosed by said shield means through said open upper end of said shield means during rotation thereof and said shield means being operative to restrict return flow of oil into said area whereby power consumption of said motor is reduced.  
     
     
       23. A refrigeration compressor comprising: 
       
         an outer shell;  
       
       
         a sump disposed in the bottom of said shell containing a supply of lubricant;  
       
       
         a compressor within said shell;  
       
         a motor disposed within said shell for driving said compressor, said motor including a stator and a rotor secured to a shaft drivingly connected to said compressor, the lower end of said rotor being rotatable and extending below the normal upper non - operating level of said lubricant in said sump, said shaft extending downwardly from the lower end of said rotor;    
       
         shield means including a first portion positioned adjacent the lower end of said rotor and extending generally radially outwardly from said shaft to a location between said rotor and stator and a second portion operative to position said first portion, said shield means being operative to restrict oil flow to the rotating lower end of said rotor whereby power consumption of said motor is reduced. 
       
     
     
       24. A refrigeration compressor as set forth in claim  23  wherein said shaft is rotatable relative to said shield means. 
     
     
       25. A refrigeration compressor as set forth in claim  24  wherein said shield further includes means for restricting rotational movement thereof. 
     
     
       26. A refrigeration compressor as set forth in claim  25  further comprising lower bearing means for rotatably supporting said shaft and wherein said rotation restricting means comprise a flange portion cooperating with said lower bearing means. 
     
     
       27. A refrigeration compressor as set forth in claim  23  further comprising lower bearing means for rotatably supporting said shaft and wherein said shield means is supported by said lower bearing means. 
     
     
       28. A refrigeration compressor as set forth in claim  27  wherein said shield means includes means for restricting rotational movement thereof. 
     
     
       29. A refrigeration compressor as set forth in claim  28  wherein rotational movement of said shield means is restricted by the viscous drag of said lubricant whereby said shaft rotates at a speed greater than said shield means. 
     
     
       30. A refrigeration compressor as set forth in claim  23  wherein said second portion cooperates with said shaft to position said first portion. 
     
     
       31. A refrigeration compressor as set forth in claim  23  wherein said second portion includes means limiting axial movement of said shield. 
     
     
       32. A refrigeration compressor as set forth in claim  23  wherein said second portion is positioned in closely spaced relationship with said shaft and cooperates therewith to position said first portion. 
     
     
       33. A refrigeration compressor as set forth in claim  23  wherein said shield also includes a third portion extending generally axially from the radially outer end of said first portion. 
     
     
       34. A refrigeration compressor comprising: 
       
         an outer shell;  
       
       
         a sump disposed in the bottom of said shell containing a supply of lubricant;  
       
       
         a compressor within said shell;  
       
       
         a motor disposed within said shell for driving said compressor, said motor including a stator and a rotor secured to a shaft drivingly connected to said compressor, the lower end of said rotor being rotatable and extending below the level of said lubricant in said sump, said shaft extending downwardly from the lower end of said rotor;  
       
       
         lower bearing means rotatably supporting said shaft; and  
       
       
         shield means positioned between said lower bearing means and the lower end of said rotor, said shield means including a first portion extending generally radially outwardly from said shaft in axially spaced relationship to said lower end to an area between said rotor and stator being operative to restrict oil flow to the rotating lower end of said rotor whereby power consumption of said motor is reduced. 
       
     
     
       35. A refrigeration compressor as set forth in claim  34  wherein said shaft is rotatable relative to said shield means. 
     
     
       36. A refrigeration compressor as set forth in claim  35  wherein said shield further includes means for restricting rotational movement thereof. 
     
     
       37. A refrigeration compressor as set forth in claim  36  wherein said rotation restricting means comprise a flange portion cooperating with said lower bearing means. 
     
     
       38. A refrigeration compressor as set forth in claim  35  wherein rotational movement of said shield means is restricted by the viscous drag of said lubricant whereby said shaft rotates at a speed greater than said shield means. 
     
     
       39. A refrigeration compressor as set forth in claim  34  wherein said shield means is supported by said lower bearing means. 
     
     
       40. A refrigeration compressor as set forth in claim  34  wherein said shield means includes a first portion position adjacent the lower end of said rotor and a second portion operative to position the first portion. 
     
     
       41. A refrigeration compressor as set forth in claim  40  wherein said second portion includes means limiting axial movement of said shield. 
     
     
       42. A refrigeration compressor as set forth in claim  41  wherein said second portion operates to maintain said first portion in spaced relationship to said rotor. 
     
     
       43. A refrigeration compressor as set forth in claim  42  wherein said second portion also positions said first portion in spaced relationship to said stator. 
     
     
       44. A refrigeration compressor as set forth in claim  34  wherein said shield also includes a third portion extending generally axially from the radially outer end of said first portion.