Method for molding article in plurality of colors

Abstract

A method and apparatus for molding plastic articles in two colors, particularly, the bodies of magnetic tape cassettes, in which a strong bonding force is provided between the two portions without having to form a recess and projection on the joining edges of the two portions. A slide core, which is moved in and out of a primary mold cavity between the mold of the two portions of the article, is provided with a tubular passage having an opening within the primary mold cavity along edge portions of the slide core. The slide core is fully inserted into the primary mold cavity to mold the first portion, then partially withdrawn to form a seconary mold cavity in which the second portion is subsequently molded. After molding the first portion, an adhesive is injected through the tubular passage along the edges of the first portion which will join corresponding edges of the second portion to thereby firmly join the two portions.

What is claimed is:  
     
       1. A method for molding an article having first and second portions formed of different plastic materials, comprising the steps of: 
       inserting a slide core into a primary mold cavity;  
       injecting a first plastic material into said primary mold cavity to mold said first portion of said article;  
       allowing said first plastic material injected into said primary cavity to harden;  
       at least partially withdrawing said slide core from said primary mold cavity while said first plastic material remains firmly in place in said primary mold cavity to form a space for receiving an adhesive;  
       injecting a small amount of an adhesive through at least one passage in said slide core along an edge of said first portion to be joined to an abutting edge of said second portion to adhere said edge of said first portion to said abutting edge of said second portion;  
       further withdrawing said slide core from said primary mold cavity; and  
       injecting a second plastic material into a secondary mold cavity left by withdrawal of said slide core to mold said second portion of said article,  
       wherein only said adhesive is injected through said slide core.  
     
     
       2. The molding method of  claim 1 , wherein said first and second plastic materials are not soluble in one another. 
     
     
       3. The molding method of  claim 1 , wherein said first plastic material is opaque and said second plastic material is transparent, said second portion being a window portion of said article. 
     
     
       4. The molding method of  claim 1 , wherein said passage is a tubular passage having a bifurcated end portion opening to opposite sides of said slide core. 
     
     
       5. The molding method of  claim 1 , wherein upper end portions of said slide core are tapered to form recesses for receiving said adhesive. 
     
     
       6. The molding method of  claim 1 , wherein said step of injecting said adhesive is performed after said step of at least partially withdrawing said slide core. 
     
     
       7. The molding method of  claim 1 , wherein said step of injecting said adhesive is performed simultaneously with said step of at least partially withdrawing said slide core. 
     
     
       8. The molding method of  claim 1 , wherein said adhesive is an ultraviolet-setting resin selected from the group consisting of unsaturated polyester resin, urethane and acrylate resin, epoxy and acrylate resin, and polyester and acrylate resin. 
     
     
       9. The molding method of  claim 1 , wherein said adhesive is a thermosetting resin. 
     
     
       10. A method for molding an article having first and second portions formed of plastic materials, comprising the steps of: 
       
         inserting a slide core into a primary mold cavity;  
       
       
         injecting a first plastic material into said primary mold cavity to mold said first portion of said article;  
       
       
         allowing said first plastic material injected into said primary cavity to harden;  
       
       
         at least partially withdrawing said slide core from said primary mold cavity while said first plastic material remains firmly in place in said primary mold cavity to form a space for receiving an adhesive;  
       
       
         injecting a small amount of an adhesive through at least one passage along an edge of said first portion to be joined to an abutting edge of said second portion to adhere said edge of said first portion to said abutting edge of said second portion;  
       
       
         further withdrawing said slide core from said primary mold cavity; and  
       
       
         injecting a second plastic material into a secondary mold cavity left by withdrawal of said slide core to mold said second portion of said article. 
       
     
     
       11. A method for molding an article having first and second portions formed of plastic materials, comprising the steps of: 
       
         inserting a slide core into a primary mold cavity;  
       
       
         injecting a first plastic material into said primary mold cavity to mold said first portion of said article;  
       
       
         allowing said first plastic material injected into said primary cavity to harden;  
       
       
         injecting a small amount of an adhesive through at least one passage in said slide core along an edge of said first portion to be joined to an abutting edge of said second portion to adhere said edge of said first portion to said abutting edge of said second portion;  
       
       
         withdrawing said slide core from said primary mold cavity; and  
       
       
         injecting a second plastic material into a secondary mold cavity left by withdrawal of said slide core to mold said second portion of said article,  
       
       
         wherein only said adhesive is injected through said core. 
       
     
     
       12. A method for molding an article having first and second portions formed of plastic materials, comprising the steps of: 
       
         injecting a first plastic material into a mold cavity to mold said first portion of said article;  
       
       
         injecting a small amount of an adhesive into said mold cavity; and  
       
       
         injecting a second plastic material into the mold cavity to mold said second portion of said article. 
       
     
     
       13. A method for molding an article having first and second portions formed of plastic materials, comprising the steps of: 
       
         inserting a slide core into a primary mold cavity;  
       
       
         injecting a first plastic material into said primary mold cavity to mold said first portion of said article;  
       
       
         injecting a small amount of an adhesive into said primary mold cavity;  
       
       
         withdrawing said slide core from said primary mold cavity; and  
       
       
         injecting a second plastic material into a secondary mold cavity left by withdrawal of said slide core to mold said second portion of said article.