Off-axis ink with supply with pressurized ink tube for preventing air ingestion

Abstract

In the preferred embodiment, an inkjet printer includes a replaceable print cartridge which is inserted into a scanning carriage. The print cartridge contains a regulator valve. An ink tube extends from the scanning carriage to a separate, disposable ink supply cartridge located within the printer. A second valve connected between the ink tube and the ink supply cartridge is automatically actuated when it is determined that the printer is not being used. The valve seal is more reliable than the inexpensive one-way valve seal in the disposable ink supply cartridge. The reliable valve seal prevents any air bubbles in the tube from expanding toward the ink supply cartridge, enabling the use of more flexible tubes which have less stringent air diffusion characteristics. In another embodiment, instead of a valve, a pressure source is connected to the ink tube to maintain the partial air pressure within the tube at approximately ambient pressure.

What is claimed is:  
     
       1. A printing system comprising: 
       an ink source containing ink;  
       a scanning carriage;  
       aat least one print cartridge supported by said scanning carriage;  
       aat least one flexible tube having a first end connected to said print cartridge for supplying said ink from said ink source to said print cartridge, said flexible tube having a second end;  
       a valve connected between an ink chamber in said print cartridge and said first end of said flexible tube for automatically sealing, in a closed position, said flexible tube from said ink chamber at least during periods when said at least one print cartridge is not printing; and  
       a means, connected to said second end of said flexible tube, for pressurizing said flexible tube for preventing a partial pressure of gas mixture within said tube from falling substantially below ambient pressure for a substantial amount of time during said periods when said at least one print cartridge is not printing so as to limit expansion of any bubbles within said tube, said flexible tube between said valve and said means for pressurizing providing a direct path between said valve and said means for pressurizing through said flexible tube.  
     
     
       2. The system of  claim 1  wherein said valve is a first valve, and said means for pressurizing comprises: 
       a second valve connected between said ink source and said at least one flexible tube for automatically sealing, in a closed position, said at least one flexible tube from said ink source during said periods when said at least one print cartridge is not printing and providing a fluid coupling, in an open position, between said at least one flexible tube and said ink source during periods when said at least one print cartridge is printing.  
     
     
       3. The system of  claim 1  wherein said ink source comprises: 
       an ink supply station having a first fluid interconnect member in fluid communication with said means for pressurizing; and  
       at least one replaceable ink supply cartridge contained within said ink supply station and having an ink reservoir and a second fluid interconnect member in fluid communication with said ink reservoir for forming an airtight fluid connection to said first fluid interconnect member when said ink supply cartridge is installed in said ink supply station, said second fluid interconnect member comprising a resilient septum having a self-sealing central hole.  
     
     
       4. The system of  claim 3  wherein said second fluid interconnect member further comprises: 
       a spring-loaded stopper which is urged against said central hole in said septum when said ink supply cartridge is not installed in said ink supply station to form an additional seal of said hole to help prevent ink leakage from said hole.  
     
     
       5. The system of  claim 4  wherein said spring-loaded stopper comprises a ball and a spiral spring for urging said ball against said hole when said ink supply cartridge is not installed in said ink supply station. 
     
     
       6. The system of  claim 1  further comprising an ink pressure regulator within said print cartridge and connected to said ink chamber, said pressure regulator controlling a flow of ink from said ink source into said ink chamber, wherein said valve forms part of said ink pressure regulator. 
     
     
       7. The system of  claim 1  wherein said ink source contains said ink at ambient pressure. 
     
     
       8. The system of  claim 1  further comprising: 
       a controller, connected to said means for pressurizing connected to said at least one flexible tube, for actuating said means for pressurizing during said periods when said at least one print cartridge is not printing.  
     
     
       9. The system of  claim 8  wherein said controller detects an on/off power signal and, in response, actuates said means for pressurizing. 
     
     
       10. The system of  claim 1  wherein said at least one flexible tube comprises Polyvinylidene Chloride (PVDC). 
     
     
       11. The system of  claim 1  wherein said means for pressurizing is electrically actuated. 
     
     
       12. A method of operating a printing system, said printing system including an ink source containing ink, a scanning carriage, a  at least one print cartridge supported by said scanning carriage, an ink chamber in said print cartridge, a  at least one flexible tube fluidically coupled to said ink source and said print cartridge for supplying said ink from said ink source to said print cartridge, a means, connected to said flexible tube, for preventing a partial pressure of gas within said tube from falling substantially below ambient pressure during periods when said print cartridge is not printing, and a valve connected between said ink chamber and said flexible tube, said flexible tube between said means for preventing and said valve providing a direct path between said means for preventing and said valve through said flexible tube, said method comprising: 
       activating said valve so that said valve is in a closed position during at least periods when said print cartridge is not printing; and  
       actuating said means for preventing a partial pressure of gas within said tube from falling substantially below ambient pressure during said periods when said print cartridge is not printing so as to limit expansion of any bubbles within said tube.  
     
     
       13. The method of  claim 12 , wherein said valve is a first valve and wherein said means for pressurizing comprises a second valve connected between said ink source and said at least one flexible tube, wherein said step of actuating comprises: 
       actuating said second valve into a closed position to seal said at least one flexible tube from said ink source during said periods when said at least one print cartridge is not printing; and  
       actuating said second valve into an open position to provide a fluid coupling between said at least one flexible tube and said ink source during periods when said at least one print cartridge is printing.  
     
     
       14. The method of  claim 13  further comprising the step of: 
       detecting a power on/off signal and, in response, performing said step of actuating said second valve into a closed position.  
     
     
       15. An inkjet printing system supported on a rigid frame, in which a print cartridge removably mounted on a carriage moves relative to said frame across a print zone to deposit ink on media, said print cartridge has a valve-actuated inlet connected with a tube for holding ink to be supplied to an ink chamber in said print cartridge, said inkjet printing system comprising: 
       an off-carriage ink reservoir having a base for being supported by said frame, and having a discharge port attached to said tube for fluid communication therewith; and  
       ink contained in said reservoir which passes through said discharge port and into said tube for movement along an enclosed fluid path inside cylindrical walls of said tube and to said valve-actuated inlet, said valve-actuated inlet holding said ink in temporary storage inside of said tube during periods when said printhead is not printing and passing said ink into said printhead whenever a sufficient amount of said ink is deposited by said printhead on said media to deplete an amount of ink in said ink chamber;  
       means for limiting expansion of any bubbles within said ink in said tube, said means for limiting expansion pressurizing said ink above ambient pressure within said tube during periods when said printhead is not printing to prevent air from diffusing into said tube during said periods when said printhead is not printing, wherein said ink passes directly from said means for limiting expansion to said valve-actuated inlet along said enclosed fluid path of said tube.  
     
     
       16. The system of  claim 15  wherein said means for limiting expansion of any bubbles comprises a supply valve located between said discharge port and a portion of said tube, wherein said ink is pressurized by actuation of said supply valve. 
     
     
       17. The system of  claim 16  wherein said portion includes substantially an entire length of said tube. 
     
     
       18. A method of operating a printing system, said printing system including an ink source containing ink, a scanning carriage, a  at least one print cartridge supported by said scanning carriage, and a flexible tube consisting of a first opening fluidically coupled to said ink source and a second opening fluidically coupled to said at least one print cartridge, said flexible tube having no other openings through which ink flows between said first opening and said second opening, said method comprising: 
       closing said first opening and said second opening during periods when said at least one print cartridge is not printing to seal said flexible tube to limit expansion of any bubbles in said flexible tube; and  
       opening said first opening and said second opening during periods when said at least one print cartridge is printing.  
     
     
       19. The system of  claim 1  wherein said ink source comprises: 
       
         a replaceable ink supply for removable insertion into a docked position within a docking bay of an inkjet printer, said docking bay having a pump actuator and a fluid inlet coupled to a first valve for supplying ink to said print cartridge, said ink supply comprising:  
       
       
         a chassis;  
       
       
         an ink reservoir coupled to said chassis for containing a quantity of ink;  
       
       
         a fluid outlet carried on said chassis for engaging said fluid inlet when said ink supply is in said docked position; and  
       
       
         a pump carried on said chassis in fluid communication with said ink reservoir and said fluid outlet, said pump actuable by said actuator when said ink supply is in said docked position to draw ink from said ink reservoir and supply said ink through said fluid outlet to said flexible tube. 
       
     
     
       20. The system of  claim 1 , wherein the means for pressurizing is a pressure source that is in fluid communication with said at least one flexible tube when said printer is not being used. 
     
     
       21. The system in  claim 20 , wherein said pressure source is located inside said ink source containing ink. 
     
     
       22. The system in  claim 21 , wherein pressure from said pressure source is generated by a constant spring force. 
     
     
       23. The system in  claim 22 , wherein said spring force is provided by a gas within said ink source. 
     
     
       24. The system in  claim 23 , wherein said spring force is provided by a mechanical spring within said ink source. 
     
     
       25. The system of  claim 1  wherein said ink source contains ink at a pressure greater than ambient pressure. 
     
     
       26. The system of  claim 25  wherein said ink in said ink source is constantly under pressure provided by a constant spring force. 
     
     
       27. The system of  claim 25  wherein said ink is intermittently subjected to pressure above said ambient pressure and, at other times, at approximately ambient pressure. 
     
     
       28. The system of  claim 19  in which said pump comprises a variable volume chamber. 
     
     
       29. The system of  claim 19  further comprising a second valve interposed between said pump and said ink reservoir, said second valve allowing the flow of ink from said ink reservoir into said pump and limiting the flow of ink from said pump into said ink reservoir.