Anisotropic magnetic powder and magnet thereof and method of producing same

Abstract

A the magnetically anisotropic magnetic powder having an average particle size of 1-1000 mum and made from a magnetically anisotropic R-TM-B-Ga or R-TM-B-Ga-M alloy having an average crystal grain size of 0.01-0.5 mum, wherein R represents one or more rare earth elements including Y, TM represents Fe which may be partially substituted by Co, B boron, Ga gallium, and M one or more elements selected from the group consisting of Nb, W, V, Ta, Mo, Si, Al, Zr, Hf, P, C and Zn. This is useful for anisotropic resin-bonded magnet with high magnetic properties.

What is claimed is:  
     
       1. A method of producing a magnetically anisotropic magnetic powder comprising the steps of rapidly quenching a melt of an R-TM-B-Ga alloy, wherein R represents one or more rare earth elements including Y, TM represents Fe which may be partially substituted by Co, B represents boron and Ga represents gallium, to form flakes of an amorphous or partially crystallized R-TM-B-Ga alloy, pressing the flakes to provide a pressed powder body having a higher density, subjecting it to plastic deformation while heating to provide a magnetically anisotropic R-TM-B-Ga alloy, and then pulverizing it. 
     
     
       2. The method of producing magnetically anisotropic magnetic powder according to  claim 1 , wherein said R-TM-B-Ga alloy consists essentially of 11-18 atomic % of a rare earth element, 4-11 atomic % of boron, 30 atomic % or less of Co, 5 atomic % or less of Ga and balance Fe and inevitable impurities. 
     
     
       3. A method of producing a magnetically anisotropic magnetic powder comprising the steps of rapidly quenching a melt of an R-TM-B-Ga-M alloy, wherein R represents one or more rare earth elements including Y, TM represents Fe which may be partially substituted by Co, B represents boron, Ga represents gallium, and M represents one or more elements selected from the group consisting of Nb, W, V, Ta, Si, Al, Zr, Hf, Mo, P, C and Zn to form flakes of an amorphous or partially crystallized R-TM-B-Ga-M alloy, pressing the flakes to have a higher density to provide a pressed powder body, subjecting it to plastic deformation while heating to provide a magnetically anisotropic R-TM-B-Ga-M alloy, and then pulverizing it.