USRE38929EExpiredUtility

Lubricant containing molybdenum compound and secondary diarylamine

99
Assignee: AFTON CHEMICAL INTANGIBLES LLCPriority: Nov 20, 1995Filed: Jun 26, 2000Granted: Jan 3, 2006
Est. expiryNov 20, 2015(expired)· nominal 20-yr term from priority
C10M 2219/088C10M 2207/14C10M 2215/226C10M 167/00C10M 2207/026C10N 2010/12C10M 2215/22C10M 2207/126C10M 141/06C10M 2215/30C10M 2209/086C10M 2215/24C10M 2219/022C10M 2227/081C10N 2040/25C10M 2207/142C10M 2207/289C10M 2215/225C10M 2219/108C10M 2205/00C10M 2207/121C10M 2207/024C10M 2215/26C10N 2010/00C10M 2219/089C10N 2040/28C10M 2215/067C10M 2215/221C10N 2040/08C10M 2227/083C10M 2205/06C10M 2205/026C10M 2217/046C10N 2040/251C10M 2215/068C10M 2227/08C10M 163/00C10M 2223/045C10M 2219/066C10M 2207/129C10N 2040/252C10M 2223/065C10N 2010/04C10M 2207/122C10M 2219/082C10N 2040/255C10N 2070/02C10M 2207/09C10M 2215/06C10M 2217/06C10M 2207/262C10M 2215/064C10M 2205/024C10M 2227/082C10M 2215/04C10M 2219/087C10N 2040/253C10M 2215/065C10M 2215/066C10M 2207/028C10M 2209/084C10M 2207/26C10M 2219/046C10M 2207/16C10M 2219/068C10M 141/12C10M 2207/125C10M 2227/09
99
PatentIndex Score
136
Cited by
39
References
76
Claims

Abstract

There is disclosed a lubricating oil composition which contains from about 100 to 450 parts per million of molybdenum from a molybdenum compound which is substantially free of active sulfur and about 750 to 5,000 parts per million of a secondary diarylamine. This combination of ingredients provides improved oxidation control and friction modifier performance to the lubricating oil. The composition is particularly suited for use as a crankcase lubricant.

Claims

exact text as granted — not AI-modified
1. A lubricating composition comprising a major amount of lubricating oil, an oil soluble molybdenum compound providing about 100 to 450 parts per million of molybdenum, said molybdenum compound selected from the group consisting of a sulfur and phosphorus free organic amide molybdenum complex and a molybdenum carboxylate wherein the carboxylate anion has from about 4 to 30 carbon atoms and about 750 to 5,000 parts per million of an oil soluble secondary diarylamine. 
     
     
       2. The composition of  claim 1  wherein the carboxylate is that of a monocarboxylic aliphatic acid having from about 4 to 18 carbon atoms or an alicyclic acid having from about 4 to 12 carbon atoms. 
     
     
       3. The composition of  claim 1  wherein the diarylamine has from about 6 to 30 carbon atoms in each of the aryl groups. 
     
     
       4. The composition of  claim 3  wherein at least one of the aryl groups is alkaryl having from 7 to 20 carbon atoms in the alkyl group. 
     
     
       5. The composition of  claim 1  wherein the secondary diarylamine is of the formula: 
                   
       wherein R 1  and R 2  each independently represent an aryl group having from about 6 to 30 carbon atoms. 
     
     
       6. The composition of  claim 1  wherein: the molybdenum carboxylate is that of an aliphatic acid having from about 4 to 18 carbon atoms or an alicyclic acid having from 4 to 12 carbon atoms; each of the aryl groups of the amine is a member selected from the group consisting of phenyl, naphthyl, alkphenyl wherein the alkyl portion has from about 4 to 18 carbon atoms and alknaphthyl wherein the alkyl portion has about 4 to 18 carbon atoms; the quantity of molybdenum is from about 100 to 250 parts per million; and the quantity of amine is from about 1,000 to 4,000 parts per million. 
     
     
       7. A method for improving the antioxidancy and friction properties of a lubricant which comprises including in the lubricant, a molybdenum compound which provides about 100 to 450 parts per million of molybdenum said molybdenum compound selected from the group consisting of a sulfur and phosphorus free organic amide molybdenum complex and a molybdenum carboxylate wherein the carboxylate anion has from about 4 to 30 carbon atoms and about 750 to 5,000 parts per million of an oil soluble secondary diarylamine. 
     
     
       8. The method of  claim 7  wherein the amine is of the formula 
                   
       wherein each of R 1  and R 2  is alkphenyl having from about 4 to 18 carbon atoms in each alkyl group. 
     
     
       9. The method of  claim 8  wherein the molybdenum carboxylate is prepared from an acid having from 4 to 18 carbon atoms and the quantity of molybdenum from the molybdenum carboxylate is from about 100 to 250 parts per million and the quantity of the amine is from about 1,200 to 3,000 parts per million. 
     
     
       10. The method of  claim 9  wherein the acid is a mono-carboxylic saturated fatty acid. 
     
     
       11. The method of  claim 8  wherein the molybdenum carboxylate is molybdenum 2-ethylhexanoate. 
     
     
       12. The method of  claim 7  wherein the molybdenum compound is a sulfur and posphorus free organic amide molybdenum complex. 
     
     
       13. A lubricating oil concentrate prepared by dissolving a total of from about 2.5 to 90 parts by weight of an oil soluble molybdenum compound selected from the group consisting of a sulfur and phosphorus free organic amide molybdenum complex and a molybdenum carboxylate derived from an organic carboxylic acid having about 4 to 30 carbon atoms and an oil soluble secondary diarylamine dissolved in 10 to 97.5 parts of a solvent wherein the weight ratio of molybdenum to amine is from about 0.02 to 0.6 parts of molybdenum for each part of amine. 
     
     
       14. The concentrate of  claim 13  wherein the solvent is a mineral oil or synthetic oil and the ratio of molybdenum to amine is from about 0.04 to 0.4 parts of the molybdenum for each part of the amine, the molybdenum carboxylate is that of a molybdenum aliphatic acid having from about 4 to 18 carbon atoms or an alicyclic acid having from 4 to 12 carbon atoms, and at least one of the aryl groups of the amine is alkaryl having from 7 to 20 carbon atoms in the alkyl group. 
     
     
       15. The concentrate of  claim 13  wherein one or more of the following additives are further present: a dispersant; a detergent; and a zinc dihydrocarbyl dithiophosphate. 
     
     
       16. A lubricating oil composition prepared by mixing an oil soluble molybdenum compound selected from the group consisting of a sulfur and phosphorus free organic amide molybdenum complex and a molybdenum carboxylate derived from monocarboxylic acids selected from the group consisting of aliphatic acids having about 4 to 18 carbon atoms, alicyclic acids containing from 4 to 12 carbon atoms and aromatic acids containing from 7 to 14 carbon atoms and an oil soluble secondary diaryl amine in a lubricating oil wherein the concentration of the molybdenum in the oil is from about 100 to 450 parts per million and the concentration of the amine in the oil is from about 750 to 5,000 parts per million based on said composition. 
     
     
       17. The lubrication composition of  claim 16  wherein:
 A. the molybdenum compound is a molybdenum carboxylate of an aliphatic acid having from 4 to 18 carbon atoms and the concentration thereof is from about 100 to 250 parts per million of the composition; and    B. the diaryl amine is of the formula: 
                 
   
       wherein R 1  and R 2  each independently represent an aryl group having from about 6 to 30 carbon atoms and the concentration thereof is from about 1,000 to 4,000 parts per million of the composition. 
     
     
       18. The lubrication composition of  claim 17  wherein the molybdenum carboxylate is that of a fatty acid having from about 4 to 18 carbon atoms and each of R 1  and R 2  of the amine is a member selected from the group consisting of phenyl, naphthyl, alkphenyl having from about 4 to 18 carbon atoms in the alkyl group and alknaphthyl having from about 4 to 18 carbon atoms in the alkyl group. 
     
     
       19. A method for improving the antioxidant and friction properties of a lubricant which comprises adding to the lubricant an oil soluble molybdenum carboxylate derived from an organic carboxylic acid having from about 4 to 30 carbon atoms and wherein said molybdenum carboxylate provides about 100 to 450 parts per million of molybdenum and about 750 to 5,000 parts per million of an oil soluble secondary diarylamine. 
     
     
       20. The method of  claim 19  wherein the carboxylate is derived from a carboxylic acid selected from the group consisting of: butyric acid; valeric acid; caproic acid heptanoic acid; cyclohexanecarboxylic acid; cyclodecanoic acid; naphthenic acid; phenyl acetic acid; 2-methylhexanoic acid 2-ethylhexanoic acid; suberic acid; octanoic acid; nonanoic acid; decanoic acid; undecanoic acid; lauric acid, tridecanoic acid; myristic acid; pentadecanoic acid; palmitic acid; linolenic acid; heptadecanoic acid; stearic acid; oleic acid; nonadecanoic acid; eicosanoic acid; heneicosanoic acid; docosanoic acid; and erucic acid. 
     
     
       21. The method of  claim 20  wherein: the molybdenum carboxylate provides about 100 to 250 parts per million of molybdenum; about 1,000 to 4,000 parts per million of the oil soluble secondary diarylamine are added to the lubricant and said amine is of the formula 
                   
       wherein each of R 1  and R 2  is alkphenyl having from about 4 to 18 carbon atoms in each alkyl group. 
     
     
       22. A lubricating composition comprising:
   a major amount of lubricating oil,        at least one oil soluble molybdenum compound that is free of phosphorus and free of active sulfur, and        at least one oil soluble secondary diarylamine,        wherein the ratio of molybdenum provided by said oil soluble molybdenum compound relative to said oil soluble secondary diarylamine is about  0 . 02  to  0 . 6  parts by weight molybdenum per part of said second diarylamine, said oil soluble secondary diarylamine is present in an amount of about  750  to about  5 , 000  parts per million of said lubricating composition, said oil soluble molybdenum compound and said secondary diaryl amine are present in an effective antioxidant amount, provided said oil soluble molybdenum compound is present in an amount so as to provide greater than about  100  ppm molybdenum based on the weight of said lubricating composition.     
     
     
       23. A lubricating composition comprising:
   a major amount of lubricating oil,        at least one oil soluble molybdenum compound that is free of phosphorus and free of active sulfur, and        at least one oil soluble secondary diarylamine,        wherein the ratio of molybdenum provided by said oil soluble molybdenum compound relative to said oil soluble secondary diarylamine is about  0 . 02  to  0 . 6  parts by weight molybdenum per part of said second diarylamine, said oil soluble molybdenum compound is present in an amount to provide about  100  to  450  parts per million of molybdenum based on the weight of said lubricating composition, provided said oil soluble secondary diarylamine is present in an amount equal to, or greater than, from about  750  ppm based on the weight of said lubricating composition.     
     
     
       24. A lubricating composition according to  claim 23 , wherein the amount of said secondary diarylamine is about  750  to  5 , 000  parts per million of said lubricating composition. 
     
     
       25. A lubricating composition according to  claim 22  or  23 , wherein the amount of said oil soluble secondary diarylamine is from  1 , 000  to  4 , 000  parts per million. 
     
     
       26. A lubricating composition according to  claim 22  or  23 , wherein the amount of said oil soluble secondary diarylamine is from  1 , 200  to  3 , 000  parts per million. 
     
     
       27. A lubricating composition according to  claim 22  or  23 , wherein molybdenum is present from about  0 . 040  to  0 . 4  parts by weight molybdenum relative to said oil soluble secondary diarylamine. 
     
     
       28. A lubricating composition according to  claim 22  or  23 , wherein molybdenum is present from about  0 . 05  to  0 . 3  parts by weight of molybdenum relative to said oil soluble secondary diarylamine. 
     
     
       29. A lubricating composition according to  claim 22  or  23 , wherein the molybdenum compound is at least one of molybdenum naphthenate, molybdenum octoate or molybdenum  2 - ethylhexanoate.   
     
     
       30. A lubricating composition according to  claim 22  or  23 , wherein the quantity of molybdenum is from  100  to  250  parts per million ( by weight ). 
     
     
       31. A lubricating composition according to  claim 22  or  23 , wherein the quantity of molybdenum is from  125  to  250  parts per million ( by weight ). 
     
     
       32. A lubricating composition according to  claim 22  or  23 , wherein the molybdenum compound is a molybdenum carboxylate. 
     
     
       33. A lubricating composition according to  claim 32 , wherein the carboxylate has from  4  to  30  carbon atoms. 
     
     
       34. A lubricating composition according to  claim 32 , wherein the molybdenum carboxylate is that of an aliphatic or cycloaliphatic acid having from  4  to  18  carbon atoms. 
     
     
       35. A lubricating composition according to  claim 32 , wherein the carboxylate is that of a monocarboxylic aliphatic or cycloaliphatic acid having an alkyl group of from  6  to  18  carbon atoms. 
     
     
       36. A lubricating composition according to  claim 32 , wherein the carboxylate is that of a fatty acid. 
     
     
       37. A lubricating composition according to  claim 36 , wherein the fatty acid has  6  to  14  carbon atoms. 
     
     
       38. A lubricating composition according to  claim 22  or  23 , wherein said oil soluble molybdenum compound is obtained from a molybdenum source and an active hydrogen compound, said molybdenum source is selected from the group consisting of ammonium molybdates, molybdenum trioxide, and molybdenum acetylacetonates, and said active hydrogen compound is selected from the group consisting of alcohols, polyols, primary amines, secondary amines, polyamines, phenols, ketones, and anilines. 
     
     
       39. A lubricating composition according to  claim 22  or  23 , wherein said oil soluble molybdenum compound is at least one glycol molybdenum complex. 
     
     
       40. A lubricating composition according to  claim 22  or  23 , wherein said oil soluble molybdenum compound is at least one organic amide molybdenum complex. 
     
     
       41. A lubricating composition according to  claim 22  or  23 , wherein said oil soluble molybdenum compound is a molybdenum complex obtained by reacting a fatty oil, diethanolamine and molybdenum source. 
     
     
       42. A lubricating composition according to  claim 22  or  23 , wherein said oil soluble molybdenum compound is obtained by reacting a molybdenum source with a fatty acid and a  2 -(   2   - aminoethyl ) aminoethanol.   
     
     
       43. A lubricating composition according to  claim 22  or  23 , wherein the secondary diarylamine has from  6  to  30  carbon atoms in each of the aryl groups. 
     
     
       44. A lubricating composition according to  claim 22  or  23 , wherein the secondary diarylamine is of the formula: 
                   
       
         wherein R 
         1  
         and R 
         2  
         each independently represent an aryl group having from  6  to  30  carbon atoms. 
       
     
     
       45. A lubricating composition according to  claim 44 , wherein at least one of said aryl groups has from  7  to  20  carbon atoms. 
     
     
       46. A lubricating composition according to  claim 44 , wherein each of the aryl groups of the amine is selected from phenyl, naphthyl, alkphenyl and alknaphthyl wherein the alkyl portion has from  4  to  18  carbon atoms. 
     
     
       47. A lubricating composition according to  claim 44 , wherein both aryl groups are alkaryl having from  7  to  20  carbon atoms. 
     
     
       48. A lubricating composition according to  claim 44 , wherein each aryl group is alkphenyl having from  4  to  18  carbon atoms in each alkyl group. 
     
     
       49. A lubricating composition according to  claim 22  or  23 , wherein said lubricating composition further comprises at least one of the following additives: a dispersant; a detergent; and a zinc dihydrocarbyl dithiophosphate. 
     
     
       50. A method for improving the antioxidancy and friction properties of a lubricant adapted for use in lubricating an internal combustion engine which method comprises including in the lubricant a molybdenum compound which is free of phosphorus and is free of active sulfur, said molybdenum compound providing about  100  to  450  parts per million of molybdenum to the lubricant and about  750  to  5000  parts per million of an oil soluble secondary diarylamine. 
     
     
       51. A method for lubricating an engine comprising adding a lubricating composition of  claim 22  or  claim 23  to said engine. 
     
     
       52. An engine lubricated according to the method of  claim 51 . 
     
     
       53. A lubricating composition according to  claim 22 , wherein said oil soluble molybdenum compound is a molybdenum carboxylate or an organic amide molybdenum complex. 
     
     
       54. A lubricating composition according to  claim 22 , wherein said oil soluble molybdenum compound provides greater than about  104  ppm of molybdenum. 
     
     
       55. A lubricating composition according to  claim 22 , wherein said oil soluble molybdenum compound provides greater than  156  ppm molybdenum. 
     
     
       56. A lubricating composition according to  claim 22 , wherein said oil soluble molybdenum compound provides  468  ppm molybdenum. 
     
     
       57. A lubricating composition according to  claim 22 , wherein said lubricating composition is free of a supplemental antioxidant selected from the group consisting of sulfurized phenols, sulfurized olefins, dialkyl dithiocarbamates, and phenothiazines. 
     
     
       58. A lubricating composition according to  claim 23 , wherein said lubricating composition is free of a supplemental antioxidant selected from the group consisting of sulfurized phenols, sulfurized olefins, dialkyl dithiocarbamates, and phenothiazines. 
     
     
       59. A lubricating composition comprising:
   a major amount of lubricating oil,        at least one oil soluble molybdenum carboxylate compound that is free of phosphorus and free of active sulfur and provides about  104  to  468  ppm of molybdenum based on the weight of the lubricating composition, wherein the carboxylate anion has from  4  to  30  carbon atoms,        at least one oil soluble secondary diarylamine comprising an alkylated diphenyl amine,        wherein the ratio of molybdenum provided by said oil soluble molybdenum compound relative to said oil soluble secondary diaryl amine is about  0 . 02  to  0 . 6  parts by weight molybdenum per part of said secondary diarylamine, and provided said oil soluble secondary diarylamine is present in an amount equal to, or greater than, about  750  ppm based on the weight of said lubricating composition.     
     
     
       60. A lubricating composition according to  claim 59 , wherein said oil soluble molybdenum compound provides between  104  and  156  ppm of molybdenum. 
     
     
       61. A lubricating composition according to  claim 59 , wherein said oil soluble molybdenum compound provides  468  ppm molybdenum. 
     
     
       62. A lubricating composition according to  claim 59 , wherein said lubricating composition is free of a supplemental antioxidant selected from the group consisting of sulfurized phenols, sulfurized olefins, dialkyl dithiocarbamates, and phenothiazines. 
     
     
       63. A lubricating composition according to  claim 59 , wherein the molybdenum compound is at least one of molybdenum naphthenate, molybdenum octoate or molybdenum  2 - ethylhexanoate.   
     
     
       64. A lubricating composition according to  claim 59 , wherein the amount of molybdenum is up to about  450  ppm. 
     
     
       65. A lubricating composition according to  claim 59 , wherein the amount of molybdenum is from  125  ppm to  250  ppm. 
     
     
       66. A lubricating composition according to  claim 59 , wherein said oil soluble secondary diarylamine is present in an amount of about  750  to about  5 , 000  parts per million of said lubricating composition. 
     
     
       67. A lubricating composition according to  claim 59 , wherein the ratio of molybdenum provided by said oil soluble molybdenum compound relative to said oil soluble secondary diaryl amine is about  0 . 04  to  0 . 4  parts by weight molybdenum per part of said secondary diarylamine. 
     
     
       68. The lubricating composition according to  claim 59 , wherein the ratio of molybdenum provided by said oil soluble molybdenum compound relative to said oil soluble secondary diaryl amine is about  0 . 05  to  0 . 3  parts by weight molybdenum per part of said secondary diarylamine. 
     
     
       69. A method for lubricating an internal combustion engine comprising adding a lubricating composition of  claim 59  to said engine. 
     
     
       70. An internal combustion engine lubricated according to the method of  claim 69 . 
     
     
       71. A lubricating composition consisting essentially of:
   a major amount of lubricating oil; and        an antioxidant combination that consists essentially of:      at least one oil soluble molybdenum compound that is free of phosphorus and free of active sulfur, and        at least one oil soluble secondary diarylamine,        
       
         wherein the ratio of molybdenum provided by said oil soluble molybdenum compound relative to said oil soluble secondary diarylamine is about  0 . 02  to  0 . 6  parts by weight molybdenum per part of said secondary diarylamine, said oil soluble secondary diarylamine is present in an amount of about  750  to about  5 , 000  parts per million of said lubricating composition, provided said oil soluble molybdenum compound is present in an amount so as to provide greater than about  100  ppm molybdenum based on the weight of said lubricating composition. 
       
     
     
       72. The lubricating composition according to  claim 71 , wherein said oil soluble secondary diarylamine consists essentially of an alkylated diphenyl amine. 
     
     
       73. The lubricating composition according to  claim 71 , wherein in said oil soluble molybdenum compound is a molybdenum carboxylate compound in which the carboxylate anion has from 4 to 30 carbon atoms. 
     
     
       74. The lubricating composition according to  claim 71 , wherein said oil soluble secondary diarylamine is present in an amount of about  1 , 000  to  4 , 000  parts per million. 
     
     
       75. The lubricating composition according to  claim 74 , wherein said oil soluble secondary diarylamine is present in an amount of  1 , 200  to  3 , 000  parts per million. 
     
     
       76. The lubricating composition comprising:
   a major amount of lubricating oil,        at least one oil soluble molybdenum compound that is free of phosphorus and free of active sulfur, and        at least one oil soluble secondary diarylamine,        wherein the ratio of molybdenum provided by said oil soluble molybdenum compound relative to said oil soluble secondary diarylamine is about  0 . 02  to  0 . 6  parts by weight molybdenum per part of said secondary diarylamine, wherein said oil soluble molybdenum compound is present in an amount to provide greater than about  100  parts per million of molybdenum based on the weight of said lubricating composition, provided said oil soluble secondary diarylamine is present in an amount up to  5 , 000  ppm based on the weight of said lubricating composition.

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