Method and apparatus for drying granular solids with venturi powered gas circulation

Abstract

A method and an apparatus for drying plastic pellets utilizes a venturi air mover ( 20 ) in a recirculation loop communicating with a drying hopper ( 10 ) containing the plastic pellets. A portion of moist air flow in the recirculation loop is vented to the ambient atmosphere upstream of the venturi air mover. A conventional source of compressed air ( 16 ) is dried and supplied to the venturi air mover to provide the exclusive motive power for moving air through the recirculation loop.

1. A method of drying plastic pellets, comprising the steps of:
 providing a drying hopper with a drying gas recirculation line communicating between a drying gas inlet adjacent one end of said hopper and a drying gas outlet adjacent an opposite end of said hopper; said recirculation line having a venturi air mover arranged therein;  
 introducing moist plastic pellets into said hopper to be dried;  
 drying compressed air from a compressed air source;  
 introducing the dried compressed air into the venturi air mover so as to circulate and recirculate an air flow through said recirculation line and drying hopper to dry the plastic pellets;  
 venting a portion of moist air from said recirculation line between said drying gas outlet and said venturi air mover; and  
 withdrawing dried plastic pellets from said drying hopper.  
 
     
     
       2. A method according to  claim 1 , further comprising heating the circulating air between said venturi air mover and said drying gas inlet. 
     
     
       3. A method according to  claim 1 , wherein said air is passed through said drying hopper countercurrently to said plastic pellets. 
     
     
       4. A method according to  claim 1 , wherein said compressed air is dried to a dew point between −40 and −80° F. before introduction into said venturi air mover. 
     
     
       5. A method according to  claim 1 , wherein the compressed air is introduced into said venturi air mover at a pressure in the range from 80 to 120 psi. 
     
     
       6. A method according to  claim 1 , wherein the compressed air is dried in a desiccant dryer or a pressure swing dehumidifier. 
     
     
       7. A method according to  claim 1 , wherein said venturi air mover is the exclusive source of motive power for circulating said air flow. 
     
     
       8. A method according to  claim 1 , wherein in said compressed air introducing step said dried compressed air is supplied at a flow equivalent to said vented portion of moist air. 
     
     
       9. A method according to  claim 7 , wherein in said compressed air introducing step said dried compressed air is supplied at a flow equivalent to said vented portion of moist air. 
     
     
       10. A method according to  claim 3 , wherein said vented portion is within the range of 5% to 50% of said moist air flow. 
     
     
       11. A method according to  claim 3 , wherein said vented portion is within the range of 10% to 33% of said moist air flow. 
     
     
       12. A method of drying plastic pellets, comprising the steps of:
 providing a drying hopper with a drying gas recirculation line communicating between a drying gas inlet adjacent one end of said hopper and a drying gas outlet adjacent an opposite end of said hopper; said recirculation line having a venturi air mover arranged therein;  
 introducing moist plastic pellets into said hopper to be dried;  
 introducing dry compressed air having a dew point between −40 and −80° F. from a compressed air source into the venturi air mover so as to circulate and recirculate air through said recirculation line and drying hopper to dry the plastic pellets;  
 heating the circulating air between said venturi air mover and said drying gas inlet;  
 venting a portion of moist air from said recirculation line between said drying gas outlet and said venturi air mover; and  
 withdrawing dried plastic pellets from said drying hopper;  
 wherein said air is passed through said drying hopper countercurrently to said plastic pellets.  
 
     
     
       13. An apparatus for drying plastic pellets comprising:
 a drying hopper with a drying gas recirculation line communicating between a drying gas inlet adjacent one end of said hopper and a drying gas outlet adjacent an opposite end of said hopper;  
 said recirculation line having a venturi air mover arranged therein;  
 said hopper having an inlet for introducing moist plastic pellets into the hopper to be dried;  
 a compressed air source connected to said venturi air mover for introducing compressed air into the venturi air mover to circulate and recirculate an air flow through said recirculation line and said drying hopper to dry plastic pellets therein;  
 an air dryer for drying the compressed air prior to introduction into the venturi air mover,  
 a vent in said recirculation line between said drying gas outlet and said venturi air mover for venting a portion of moist air from said recirculation line; and  
 a pellet outlet on said hopper for discharging dried plastic pellets therefrom.  
 
     
     
       14. An apparatus according to  claim 13 , further comprising a heater on said recirculation line between said venturi air mover and said drying gas inlet for heating air circulating therethrough. 
     
     
       15. An apparatus according to  claim 13 , wherein said drying gas inlet and said pellet outlet are at one end of the drying hopper and the pellet inlet and the drying gas outlet are at the other end of the drying hopper so that air passes through said drying hopper countercurrently to said plastic pellets. 
     
     
       16. An apparatus according to  claim 13 , wherein the air dryer comprises a desiccant dryer or a pressure swing dehumidifier. 
     
     
       17. An apparatus according to  claim 13 , wherein said venturi air mover is the exclusive source of motive power for circulating said air flow. 
     
     
       18. An apparatus according to  claim 17 , wherein said dried compressed air is supplied at a flow equivalent to said vented portion of moist air. 
     
     
       19. An apparatus according to  claim 13 , wherein said dried compressed air is supplied at a flow equivalent to said vented portion of moist air. 
     
     
       20. An apparatus according to  claim 19 , wherein said vented portion is within the range of 5% to 50% of said moist air flow. 
     
     
       21. An apparatus according to  claim 19 , wherein said vented portion is within the range of 10% to 33% of said moist air flow. 
     
     
       22. A method of drying plastic pellets, comprising the steps of:
   providing a drying hopper with a drying gas recirculation line; said recirculation line having a venturi air mover arranged therein;        introducing moist plastic pellets into said hopper to be dried;        drying compressed air from a compressed air source;        introducing the dried compressed air into the venturi air mover so as to circulate and recirculate an air flow through said recirculation line and drying hopper to dry the plastic pellets;        venting a portion of moist air; and        withdrawing dried plastic pellets from said drying hopper.     
     
     
       23. A method according to  claim 22 , further comprising heating the circulating air between said venturi air mover and said drying gas inlet. 
     
     
       24. A method according to  claim 22 , wherein said air is passed through said drying hopper countercurrently to said plastic pellets. 
     
     
       25. A method according to  claim 22 , wherein said compressed air is dried to a dew point between − 40  and − 80 ° F. before introduction into said venturi air mover. 
     
     
       26. A method according to  claim 22 , wherein the compressed air is introduced into said venturi air mover at a pressure in the range from  80  to  120  psi. 
     
     
       27. A method according to  claim 22 , wherein the compressed air is dried in a desiccant dryer or a pressure swing dehumidifier. 
     
     
       28. A method according to  claim 22 , wherein said venturi air mover is the exclusive source of motive power for circulating said air flow. 
     
     
       29. A method according to  claim 22 , wherein in said compressed air introducing step said dried compressed air is supplied at a flow equivalent to said vented portion of moist air. 
     
     
       30. A method according to  claim 28 , wherein in said compressed air introducing step said dried compressed air is supplied at a flow equivalent to said vented portion of moist air. 
     
     
       31. A method according to  claim 24 , wherein said vented portion is within the range of  5 %  to  50   %  of said moist air flow.   
     
     
       32. A method according to  claim 24 , wherein said vented portion is within the range of  10 %  to  33   %  of said moist air flow.   
     
     
       33. A method of drying plastic pellets, comprising the steps of:
   providing a drying hopper with a drying gas recirculation line; said recirculation line having a venturi air mover arranged therein;        introducing moist plastic pellets into said hopper to be dried;        introducing dry compressed air having a dew point between − 40  and − 80 ° F. from a compressed air source into the venturi air mover so as to circulate and recirculate air through said recirculation line and drying hopper to dry the plastic pellets;        heating the circulating air between said venturi air mover and said drying gas inlet;        venting a portion of moist air; and        withdrawing dried plastic pellets from said drying hopper;        wherein said air is passed through said drying hopper countercurrently to said plastic pellets.     
     
     
       34. An apparatus for drying plastic pellets comprising:
   a drying hopper with a drying gas recirculation line;        said recirculation line having a venturi air mover arranged therein;        said hopper having an inlet for introducing moist plastic pellets into the hopper to be dried;        an air dryer for drying the compressed air prior to introduction into the venturi air mover for circulating and recirculating an air flow through said recirculation line and said drying hopper to dry plastic pellets;        a vent that vents a portion of moist air; and        a pellet outlet on said hopper for discharging dried plastic pellets therefrom.     
     
     
       35. An apparatus according to  claim 34 , further comprising a heater on said recirculation line between said venturi air mover and said drying gas inlet for heating air circulating therethrough. 
     
     
       36. An apparatus according to  claim 34 , wherein said drying gas inlet and said pellet outlet are at one end of the drying hopper and the pellet inlet and the drying gas outlet are at the other end of the drying hopper so that air passes through said drying hopper countercurrently to said plastic pellets. 
     
     
       37. An apparatus according to  claim 34 , wherein the air dryer comprises a desiccant dryer or a pressure swing dehumidifier. 
     
     
       38. An apparatus according to  claim 34 , wherein said venturi air mover is the exclusive source of motive power for circulating said air flow. 
     
     
       39. An apparatus according to  claim 38 , wherein said dried compressed air is supplied at a flow equivalent to said vented portion of moist air. 
     
     
       40. An apparatus according to  claim 34 , wherein said dried compressed air is supplied at a flow equivalent to said vented portion of moist air. 
     
     
       41. An apparatus according to  claim 40 , wherein said vented portion is within the range of  5 %  to  50   %  of said moist air flow.   
     
     
       42. An apparatus according to  claim 40 , wherein said vented portion is within the range of  10 %  to  33   %  of said moist air flow.