Multi-purpose injection and production well system

Abstract

A method and apparatus for simultaneously producing fluid from one or more zones of an oil or gas well, while injecting fluid into one or more other zones of the well, and for converting a depleted production zone into an injection zone, by remotely shifting sleeves in the apparatus to selectively align inlet and outlet ports with production and injection flow paths, respectively. A production string is provided within a completion string; the completion string has inlet and outlet ports to the well bore. One or more production sleeves have production conduits which can be selectively aligned with inlet ports by shifting the production sleeves. One or more injection sleeves have injection conduits which can be selectively aligned with outlet ports by shifting the injection sleeves.

1. A system for injecting fluid into, and producing fluid from, multiple zones in a well bore, comprising:
 a tubular completion string, said completion string having a production fluid inlet port and an injection fluid outlet port;  
 a production fluid flow path within said completion string;  
 an injection fluid flow path within said completion string;  
 a production fluid  sleeve bypass channel connecting a portion of said injection fluid flow path above said production fluid inlet port to a portion of said injection fluid flow path below said production fluid inlet port;  
 an injection fluid bypass channel connecting a portion of said injection fluid flow path above said injection fluid outlet port to a portion of said injection fluid flow path below said injection fluid outlet port;  
 a production fluid conduit, said production fluid conduit being adapted to shift relative to said completion string to selectively conduct production fluid from said production fluid inlet port to said production fluid flow path; and  
 an injection fluid conduit, said injection fluid conduit being adapted to shift relative to said completion string to selectively conduct injection fluid from said injection fluid flow path to said injection fluid outlet port.  
 
     
     
       2. The injection and production system recited in  claim 1 , wherein said production fluid conduit is slidably mounted in said completion string to selectively conduct production fluid from said production fluid inlet port to said production fluid flow path, by sliding longitudinally relative to said completion string. 
     
     
       3. The injection and production system recited in  claim 1 , wherein said injection fluid conduit is slidably mounted in said completion string to selectively conduct injection fluid from said injection fluid flow path to said injection fluid outlet port, by sliding longitudinally relative to said completion string. 
     
     
       4. The injection and production system recited in  claim 1 , further comprising:
 a first packer surrounding said completion string above said production fluid inlet port and said injection fluid outlet port; and  
 a second packer surrounding said completion string below said production fluid inlet port and said injection fluid outlet port.  
 
     
     
       5. The injection and production system recited in  claim 1 , further comprising:
 a plurality of said production fluid conduits; and  
 a plurality of said injection fluid conduits.  
 
     
     
       6. The injection and production system recited in  claim 5 , wherein each of said production fluid conduits is associated with an adjacent said injection fluid conduit to comprise an associated pair of fluid conduits, and further comprising a packer surrounding said completion string between adjacent said associated pairs of said production and injection fluid conduits. 
     
     
       7. The injection and production system recited in  claim 1 , further comprising a tubular production string within said completion string, wherein:
 said production fluid flow path passes through said production string; and  
 said production fluid conduit is adapted to shift relative to said completion string to selectively conduct production fluid from said production fluid inlet port to said production string.  
 
     
     
       8. The injection and production system recited in  claim 1 , further comprising a tubular production string within said completion string, wherein:
 said injection fluid flow path passes through a space between said production string and said completion string; and  
 said injection fluid conduit is adapted to shift relative to said completion string to selectively conduct injection fluid from said space between said production and completion strings to said injection fluid outlet port.  
 
     
     
       9. The injection and production system recited in  claim 1 , further comprising a tubular production string within said completion string, wherein:
 said injection fluid flow path includes a space between said production string and said completion string;  
 said production fluid conduit passes through said space between said production string and said completion string; and  
 said production fluid  sleeve bypass channel bypasses said production fluid conduit from a portion of said space above said production fluid conduit to a portion of said space below said production fluid conduit.  
 
     
     
       10. The injection and production system recited in  claim 1 , further comprising a tubular production string within said completion string, wherein:
 said injection fluid flow path includes a space between said production string and said completion string;  
 said injection fluid conduit passes through said space between said production string and said completion string; and  
 said injection fluid bypass channel bypasses said injection fluid conduit from a portion of said space above said injection fluid conduit to a portion of said space below said injection fluid conduit.  
 
     
     
       11. The injection and production system recited in  claim 1 , wherein said production fluid conduit is adapted for shifting under remote control to selectively conduct production fluid from said production fluid inlet port to said production fluid flow path. 
     
     
       12. The injection and production system recited in  claim 11 , further comprising a hydraulic actuator adapted to remotely shift said production fluid conduit. 
     
     
       13. The injection and production system recited in  claim 1 , wherein said injection fluid conduit is adapted for shifting under remote control to selectively conduct injection fluid from said injection fluid flow path to said injection fluid outlet port. 
     
     
       14. The injection and production system recited in  claim 13 , further comprising a hydraulic actuator adapted to remotely shift said injection fluid conduit. 
     
     
       15. A system for injecting fluid into, and producing fluid from, multiple zones in a well bore, comprising:
 a tubular completion string, said completion string having a production fluid inlet port and an injection fluid outlet port;  
 a production fluid flow path within said completion string;  
 an injection fluid flow path within said completion string;  
 a production sleeve mounted within said completion string;  
 an injection sleeve mounted within said completion string;  
 a production sleeve bypass channel connecting a portion of said injection fluid flow path above said production sleeve to a portion of said injection fluid flow path below said production sleeve;  
 an injection sleeve bypass channel connecting a portion of said injection fluid flow path above said injection sleeve to a portion of said injection fluid flow path below said injection sleeve;  
 a production fluid conduit in said production sleeve, said production sleeve being adapted to shift relative to said completion string to selectively conduct production fluid from said production fluid inlet port to said production fluid flow path via said production fluid conduit; and  
 an injection fluid conduit in said injection sleeve, said injection sleeve being adapted to shift relative to said completion string to selectively conduct injection fluid from said injection fluid flow path to said injection fluid outlet port via said injection fluid conduit.  
 
     
     
       16. The injection and production system recited in  claim 15 , wherein said production sleeve is slidably mounted in said completion string to selectively conduct production fluid from said production fluid inlet port to said production fluid flow path, via said production fluid conduit, by sliding longitudinally relative to said completion string. 
     
     
       17. The injection and production system recited in  claim 15 , wherein said injection sleeve is slidably mounted in said completion string to selectively conduct injection fluid from said injection fluid flow path to said injection fluid outlet port, via said injection fluid conduit, by sliding longitudinally relative to said completion string. 
     
     
       18. The injection and production system recited in  claim 15 , further comprising:
 a first packer surrounding said completion string above said production and injection sleeves; and  
 a second packer surrounding said completion string below said production and injection sleeves.  
 
     
     
       19. The injection and production system recited in  claim 15 , further comprising:
 a plurality of said production sleeves; and  
 a plurality of said injection sleeves.  
 
     
     
       20. The injection and production system recited in  claim 19 , wherein each of said production sleeves is associated with an adjacent said injection sleeve to comprise an associated pair of sleeves, and further comprising a packer surrounding said completion string between adjacent said associated pairs of said production and injection sleeves. 
     
     
       21. The injection and production system recited in  claim 15 , further comprising a tubular production string within said completion string, wherein:
 said production fluid flow path passes through said production string; and  
 said production sleeve is adapted to shift relative to said completion string to selectively conduct production fluid from said production fluid inlet port to said production string, via said production fluid conduit.  
 
     
     
       22. The injection and production system recited in  claim 15 , further comprising a tubular production string within said completion string, wherein:
 said injection fluid flow path passes through a space between said production string and said completion string; and  
 said injection sleeve is adapted to shift relative to said completion string to selectively conduct injection fluid from said space between said production and completion strings to said injection fluid outlet port, via said injection fluid conduit.  
 
     
     
       23. The injection and production system recited in  claim 15 , further comprising a tubular production string within said completion string, wherein:
 said injection fluid flow path includes a space between said production string and said completion string;  
 said production sleeve bridges said space between said production string and said completion string; and  
 said production sleeve bypass channel passes through said production sleeve from a portion of said space above said production sleeve to a portion of said space below said production sleeve.  
 
     
     
       24. The injection and production system recited in  claim 15 , further comprising a tubular production string within said completion string, wherein:
 said injection fluid flow path includes a space between said production string and said completion string;  
 said injection sleeve bridges said space between said production string and said completion string; and  
 said injection sleeve bypass channel passes through said injection sleeve from a portion of said space above said injection sleeve to a portion of said space below said injection sleeve.  
 
     
     
       25. The injection and production system recited in  claim 15 , wherein said production sleeve is adapted for shifting under remote control to selectively conduct production fluid from said production fluid inlet port to said production fluid flow path. 
     
     
       26. The injection and production system recited in  claim 25 , further comprising a hydraulic actuator adapted to remotely shift said production sleeve. 
     
     
       27. The injection and production system recited in  claim 15 , wherein said injection sleeve is adapted for shifting under remote control to selectively conduct injection fluid from said injection fluid flow path to said injection fluid outlet port. 
     
     
       28. The injection and production system recited in  claim 27 , further comprising a hydraulic actuator adapted to remotely shift said injection sleeve. 
     
     
       29. A system for injecting into and producing from multiple zones in a well bore, comprising:
 a tubular completion string, said completion string having a production fluid inlet port and an injection fluid outlet port;  
 a tubular production string within said completion string;  
 a production sleeve mounted on said production string;  
 an injection sleeve mounted within said completion string;  
 a plurality of bypass channels through said production sleeve and said injection sleeve, in fluid communication with a space between said  
 production string and said completion string; a production fluid conduit in said production sleeve, said production sleeve being adapted to shift relative to said completion string to selectively conduct production fluid from said production fluid inlet port to said production string, via said production fluid conduit; and  
 an injection fluid conduit in said injection sleeve, said injection sleeve being adapted to shift relative to said completion string to selectively conduct injection fluid from said space between said production string and said completion string, to said injection fluid outlet port, via said injection fluid conduit.  
 
     
     
       30. A method for producing fluid from a production zone of a well bore and injecting fluid into an injection zone of a well bore, said method comprising:
 providing a tubular completion string, said completion string having a production fluid conduit and an injection fluid conduit therein, said completion string having an inlet port and an outlet port through a wall thereof;  
 aligning said inlet port with a production zone of a well bore;  
 aligning said outlet port with an injection zone of said well bore;  
 pumping injection fluid into an injection fluid flow path within said completion string;  
 selectively shifting said injection fluid conduit and said production fluid conduit relative to said completion string to place said injection fluid flow path in fluid flow communication with said outlet port, and to place said inlet port in fluid flow communication with a production fluid flow path in said completion string; and  
 injecting fluid through said outlet port into said injection zone and producing fluid through said inlet port from said production zone.  
 
     
     
       31. The method recited in  claim 30 , further comprising:
 providing a plurality of production fluid conduits and a plurality of inlet ports in said completion string;  
 aligning said plurality of inlet ports with a plurality of production zones of a well bore;  
 selectively shifting said plurality of production fluid conduits relative to said completion string to place at least one said inlet port in fluid flow communication with a production fluid flow path in said completion string; and  
 injecting fluid through said outlet port into said injection zone and producing fluid through said at least one inlet port from at least one said production zone.  
 
     
     
       32. The method recited in  claim 30 , further comprising:
 providing a plurality of injection fluid conduits and a plurality of outlet ports in said completion string;  
 aligning said plurality of outlet ports with a plurality of injection zones of said well bore;  
 selectively shifting said plurality of injection fluid conduits relative to said completion string to place said injection fluid flow path in fluid flow communication with at least one said outlet port; and  
 injecting fluid through said at least one outlet port into at least one said injection zone and producing fluid through said inlet port from said production zone.  
 
     
     
       33. The method recited in  claim 30 , further comprising:
 providing a plurality of production fluid conduits, a plurality of injection fluid conduits, a plurality of inlet ports, and a plurality of outlet ports in said completion string;  
 aligning said plurality of inlet ports with a plurality of production zones of a well bore;  
 aligning said plurality of outlet ports with a plurality of injection zones of said well bore; selectively shifting said plurality of injection fluid conduits and said plurality of production fluid conduits relative to said completion string to place said injection fluid flow path in fluid flow communication with said plurality of outlet ports, and to place said plurality of inlet ports in fluid flow communication with a production fluid flow path in said completion string; and  
 injecting fluid through said plurality of outlet ports into said plurality of injection zones and producing fluid through said plurality of inlet ports from said plurality of production zones.  
 
     
     
       34. A method for producing fluid from a production zone of a well bore and injecting fluid into an injection zone of a well bore, said method comprising:
 providing a tubular completion string, said completion string having a production sleeve and an injection sleeve therein, said completion string having an inlet port and an outlet port through a wall thereof;  
 aligning said inlet port with a production zone of a well bore;  
 aligning said outlet port with an injection zone of said well bore;  
 pumping injection fluid into an injection fluid flow path within said completion string;  
 selectively shifting said injection sleeve relative to said completion string to place said injection fluid flow path in fluid flow communication with said outlet port;  
 selectively shifting said production sleeve relative to said completion string to place said inlet port in fluid flow communication with a production fluid flow path in said completion string; and  
 injecting fluid through said outlet port into said injection zone and producing fluid through said inlet port from said production zone.  
 
     
     
       35. The method recited in  claim 34 , further comprising:
 providing a plurality of production sleeves and a plurality of inlet ports in said completion string;  
 aligning said plurality of inlet ports with a plurality of production zones of a well bore;  
 selectively shifting said plurality of production sleeves relative to said completion string to place at least one said inlet port in fluid flow communication with a production fluid flow path in said completion string; and  
 injecting fluid through said outlet port into said injection zone and producing fluid through said at least one inlet port from at least one said production zone.  
 
     
     
       36. The method recited in  claim 34 , further comprising:
 providing a plurality of injection sleeves and a plurality of outlet ports in said completion string;  
 aligning said plurality of outlet ports with a plurality of injection zones of said well bore;  
 selectively shifting said plurality of injection sleeves relative to said completion string to place said injection fluid flow path in fluid flow communication with at least one said outlet port; and  
 injecting fluid through said at least one outlet port into at least one said injection zone and producing fluid through said inlet port from said production zone.  
 
     
     
       37. The method recited in  claim 34 , further comprising:
 providing a plurality of production sleeves, a plurality of injection sleeves, a plurality of inlet ports, and a plurality of outlet ports in said completion string;  
 aligning said plurality of inlet ports with a plurality of production zones of a well bore;  
 aligning said plurality of outlet ports with a plurality of injection zones of said well bore;  
 selectively shifting said plurality of injection sleeves relative to said completion string to place said injection fluid flow path in fluid flow communication with said plurality of outlet ports;  
 selectively shifting said plurality of production sleeves relative to said completion string to place said plurality of inlet ports in fluid flow communication with a production fluid flow path in said completion string; and  
 injecting fluid through said plurality of outlet ports into said plurality of injection zones and producing fluid through said plurality of inlet ports from said plurality of production zones.  
 
     
     
       38. A system for injecting fluid into, and producing fluid from, multiple zones in a wellbore, comprising:
   a tubular completion string;        a production fluid flow path within said completion string adapted to be in selective communication with a plurality of production zones;        an injection fluid flow path within said completion string adapted to be in selective communication with a plurality of injection zones;        a flow control device comprising:        a production sleeve member that is moveable between an open position, wherein fluid communication is permitted between a production zone and a production fluid flow path, and a closed position, wherein fluid communication between the production zone and the production fluid flow path is blocked; and        an injection sleeve member that is moveable between an open position, wherein fluid communication is permitted between an injection fluid flow path and an injection zone, and a closed position, wherein fluid communication between the injection fluid flow path and the injection zone is blocked.     
     
     
       39. The system of  claim 38  wherein the production and injection sleeve members are moveable between their open and closed positions by shifting the sleeve members axially with respect to the completion string. 
     
     
       40. The system of  claim 39  whereby the sleeves are shifted hydraulically. 
     
     
       41. The system of  claim 38  wherein the production fluid flow path is located coaxially within the injection fluid flow path. 
     
     
       42. The system of  claim 38  wherein the completion string is constructed of flush joint tubing to provide a substantially uniform outer diameter. 
     
     
       43. A method of producing fluid from and injecting fluid into a wellbore, comprising the steps of:
   disposing a completion string into the wellbore, the completion string having a production fluid flow path and an injection fluid flowpath defined therein;        providing selective fluid communication between the production fluid flowpath and the surrounding wellbore to selectively permit production fluid to enter the production fluid flowpath from the wellbore; and        providing selective communication between the injection fluid flowpath and the surrounding wellbore to selectively permit injection fluid to pass into the wellbore from the injection fluid flowpath by shifting a shiftable sleeve from an open position to a closed position and from a closed position to an open position to selectively open and close an injection fluid port within the injection fluid flowpath.     
     
     
       44. The method of  claim 43  wherein selective fluid communication between the production fluid flow path and the wellbore is provided by actuating a flow control device that is moveable between a closed position, wherein flow is blocked, and an open position, wherein flow is permitted. 
     
     
       45. The method of  claim 43  wherein production fluid is selectively drawn into the production fluid flowpath from a first zone within the wellbore, and injection fluid is selectively injected into a second zone within the wellbore.