Combined drilling apparatus and method

Abstract

Method and apparatus for drilling, completion, well workovers and well control, combining an integrated lifting unit and a coiled tubing unit, the method and apparatus permit running jointed pipe and coil tubing in combination, and standing multiple joints of pipe near the unit. The invention combines a hydraulic pipe hoisting system, pipe handling systems and pipe racking containment apparatus. A hydraulic workover jack is combined with a multifunction injector head and a standpipe for fluid circulation. The invention may also include a rotary table for rotating pipe and/or a rotating power swivel to allow fluid circulation during pipe rotation. Also included are a gin pole, a winching system for jointed pipe, and a traveling head with traveling slips and stationary slips to allow pipe movement in the well. Hydraulic systems allow insertion and extraction of tools in a work string. The apparatus includes spoolable drill pipe including a connector, multi-section reel with core, connection to reel for fluid circulation, reel drive mechanism and a pipe pulling capability.

1. A new and improved apparatus for drilling permitting running jointed pipe and coiled tubing in combination, comprising an integrated hydraulic workover unit and a coiled tubing injection unit, wherein said integrated workover unit and coiled tubing unit comprises a multi-function injector head framed within a window defined by components of said hydraulic workover unit, and wherein said multi-function injector head comprises two halves movable radially relative to the centerline of the wellbore and wherein said multi-function injector head further comprises hydraulic pistons actuatable to translate said halves radially relative to the centerline of the wellbore. 
     
     
       2. The invention of  claim 1  wherein said hydraulic workover unit further comprises a hydraulic jack assembly comprising a frame and at least two vertically oriented hydraulic cylinders, stationary slips, and traveling slips mounted to a traveling head, and further comprises a rotary table within the traveling head. 
     
     
       3. The invention of  claim 1  wherein said coiled tubing unit further comprises a guide arch assembly mounted to a guide system above said hydraulic workover unit wherein said assembly is movable from a first position over the centerline of the wellbore to a second position away from the centerline of the wellbore. 
     
     
       4. The invention of  claim 2  wherein said coiled tubing unit further comprises a guide arch assembly mounted to a guide system above said hydraulic workover unit wherein said assembly is movable from a first position over the centerline of the wellbore to a second position away from the centerline of the wellbore. 
     
     
       5. The invention of  claim 2  further comprising a standpipe for the purposes of fluid circulation, a rotating swivel to allow fluid circulation during pipe rotation, and a winching system and a gin pole to handle and convey tubulars. 
     
     
       6. The invention of  claim 3  further comprising a standpipe for the purposes of fluid circulation, a rotating swivel to allow fluid circulation during pipe rotation, and a winching system and a gin pole to handle and convey tubulars. 
     
     
       7. The invention of  claim 2  further comprising a work basket atop said jack assembly. 
     
     
       8. The invention of  claim 7  further comprising pipe handling power tongs onboard the work basket. 
     
     
       9. The invention of  claim 7  further comprising at least one operator's console onboard the work basket. 
     
     
       10. The invention of  claim 1  further comprising a frame, and pipe racking beams and pipe containment bases attached to said frame, for the purpose of vertically standing multiple joints op  of pipe in units. 
     
     
       11. The invention of  claim 2  further comprising a frame, pipe racking beams attached to said work basket, and pipe containment bases attached to said frame, for the purpose of vertically standing multiple joints op  of pipe in units. 
     
     
       12. The invention of  claim 1  further comprising a sub-base for directing weight distribution and supporting the unit. 
     
     
       13. The invention of  claim 2  further comprising a sub-base for directing weight distribution and supporting the unit. 
     
     
       14. The invention of  claim 10  further comprising a sub-base for directing weight distribution and supporting the unit. 
     
     
       15. The invention of  claim 11  further comprising a sub-base for directing weight distribution and supporting the unit. 
     
     
       16. The invention of  claim 1  further comprising apparatus for spooling drill pipe, said apparatus comprising a spoolable connector for attachment to bottom hole assemblies, other drill pipe and completion tools, a multi-section reel with a core, a connection to said reel for fluid circulation, a reel drive mechanism and a drill pipe pulling and snubbing capability. 
     
     
       17. The invention of  claim 2  further comprising apparatus for spooling drill pipe, said apparatus comprising a spoolable connector for attachment to bottom hole assemblies, other drill pipe and completion tools, a multi-section reel with a core, a connection to said reel for fluid circulation, a reel drive mechanism and a drill pipe pulling and snubbing capability. 
     
     
       18. The invention of  claim 4  further comprising apparatus for spooling drill pipe, said apparatus comprising a spoolable connector for attachment to bottom hole assemblies, other drill pipe and completion tools, a multi-section reel with a core, a connection to said reel for fluid circulation, a reel drive mechanism and a drill pipe pulling and snubbing capability. 
     
     
       19. A method for drilling combining an integrated hydraulic jacking unit and a coiled tubing unit, permitting running jointed pipe and coil tubing in combination, comprising the sequential steps in various order and combination of:
 running a single joint of drill pipe into the wellbore with the hydraulic jacking unit;  
 attaching in sequence single joints of drill pipe to drill pipe within the well bore to form a drill string and running said string into the wellbore with the hydraulic jacking unit;  
 rotating said drill string;  
 attaching the uppermost end of said drill string to a spoolable connection attached to a coiled tubing pipe pulling and pipe receiving spool apparatus;  
 tripping out of the well bore with the drill string by pulling said string with said pipe pulling apparatus and spooling said drill pipe upon said spool apparatus;  
 tripping back into the well bore with the drill string by injecting said string with said coil tubing unit and unspooling said drill string from said spool;  
 pulling said string from the wellbore with the hydraulic jacking unit and disconnecting in sequence single joints of drill pipe from drill pipe within the well bore to disassemble a drill string into single joints.  
 
     
     
       20. A system for performing wellbore operations permitting the running of pipe, said system comprising:
   a hydraulic workover unit comprising a hydraulic jack assembly having a frame and at least two vertically oriented hydraulic cylinders, stationary slips, and traveling slips mounted to a traveling head, said traveling head having a rotary table; and        a coiled tubing unit having a guide arch assembly mounted to a guide system above said hydraulic workover unit wherein said assembly is movable from a first position over the centerline of the wellbore to a second position away from the centerline of the wellbore.     
     
     
       21. The invention of  claim 20  further including a standpipe for the purposes of fluid circulation, a rotating swivel to allow fluid circulation during pipe rotation, and a winching system and a gin pole to handle and convey tubulars. 
     
     
       22. The invention of  claim 20  further including a work basket atop said jack assembly. 
     
     
       23. The invention of  claim 20  further including an apparatus for spooling drill pipe, said apparatus comprising a spoolable connector for attachment to bottom hole assemblies, other drill pipe and completion tools, a multi- section reel with a core, a connection to said reel for fluid circulation, a reel drive mechanism and a drill pipe pulling and snubbing capability.   
     
     
       24. The invention of  claim 20  further including a sub- base for directing weight distribution and supporting the unit.   
     
     
       25. The invention of  claim 20  further including:
   a frame, and pipe racking beams and pipe containment bases attached to said frame, for the purpose of vertically standing multiple joints of pipe in units.     
     
     
       26. The invention of  claim 25  further including a work basket atop said jack assembly. 
     
     
       27. The invention of  claim 25  further including a standpipe for the purposes of fluid circulation, a rotating swivel to allow fluid circulation during pipe rotation, and a winching system and a gin pole to handle and convey tubulars. 
     
     
       28. The invention of  claim 26  wherein said work basket is connected to said racking beams. 
     
     
       29. The invention of  claim 27  further including a work basket corrected atop said jack assembly and connected to said racking beams. 
     
     
       30. The invention of  claim 25  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       31. The invention of  claim 26  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       32. The invention of  claim 27  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       33. The invention of  claim 28  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       34. The invention of  claim 29  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       35. The invention of  claim 25  further including an apparatus for spooling drill pipe, said apparatus comprising a spoolable connector for attachment to bottom hole assemblies, other drill pipe and completion tools, a multi- section reel with a core, a connection to said reel for fluid circulation, a reel drive mechanism and a drill pipe pulling and snubbing capability.   
     
     
       36. The invention of  claim 26  further including an apparatus for spooling drill pipe, said apparatus comprising a spoolable connector for attachment to bottom hole assemblies, other drill pipe and completion tools, a multi- section reel with a core, a connection to said reel for fluid circulation, a reel drive mechanism and a drill pipe pulling and snubbing capability.   
     
     
       37. The invention of  claim 32  further including an apparatus for spooling drill pipe, said apparatus comprising a spoolable connector for attachment to bottom hole assemblies, other drill pipe and completion tools, a multi- section reel with a core, a connection to said reel for fluid circulation, a reel drive mechanism and a drill pipe pulling and snubbing capability.   
     
     
       38. The invention of  claim 20  further including:
   a frame, pipe racking beams connected to said frame, and containment bases, for the purpose of vertically standing multiple joints of pipe in units.     
     
     
       39. The invention of  claim 38  further including a work basket atop said jack assembly and connected to said racking beams. 
     
     
       40. The invention of  claim 38  further including a standpipe for the purposes of fluid circulation, a rotating swivel to allow fluid circulation during pipe rotation, and a winching system and a gin pole to handle and convey tubulars. 
     
     
       41. The invention of  claim 39  further including a standpipe for the purposes of fluid circulation, a rotating swivel to allow fluid circulation during pipe rotation, and a winching system and a gin pole to handle and convey tubulars. 
     
     
       42. The invention of  claim 38  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       43. The invention of  claim 39  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       44. The invention of  claim 40  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       45. The invention of  claim 41  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       46. The invention of  claim 38  further including an apparatus for spooling drill pipe, said apparatus comprising a spoolable connector for attachment to bottom hole assemblies, other drill pipe and completion tools, a multi- section reel with a core, a connection to said reel for fluid circulation, a reel drive mechanism and a drill pipe pulling and snubbing capability.   
     
     
       47. The invention of  claim 45  further including an apparatus for spooling drill pipe, said apparatus comprising a spoolable connector for attachment to bottom hole assemblies, other drill pipe and completion tools, a multi- section reel with a core, a connection to said reel for fluid circulation, a reel drive mechanism and a drill pipe pulling and snubbing capability.   
     
     
       48. The invention of  claim 20  further including:
   a work basket connected atop said jack assembly; and        pipe racking beams connected to said work basket, and pipe containment bases, for the purpose of vertically standing multiple joints of pipe in units.     
     
     
       49. The invention of  claim 48  further including a standpipe for the purposes of fluid circulation, a rotating swivel to allow fluid circulation during pipe rotation, and a winching system and a gin pole to handle and convey tubulars. 
     
     
       50. The invention of  claim 48  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       51. The invention of  claim 49  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       52. The invention of  claim 48  further including an apparatus for spooling drill pipe, said apparatus comprising a spoolable connector for attachment to bottom hole assemblies, other drill pipe and completion tools, a multi- section reel with a core, a connection to said reel for fluid circulation, a reel drive mechanism and a drill pipe pulling and snubbing capability.   
     
     
       53. The invention of  claim 49  further including an apparatus for spooling drill pipe, said apparatus comprising a spoolable connector for attachment to bottom hole assemblies, other drill pipe and completion tools, a multi- section reel with a core, a connection to said reel for fluid circulation, a reel drive mechanism and a drill pipe pulling and snubbing capability.   
     
     
       54. The invention of  claim 50  further including an apparatus for spooling drill pipe, said apparatus comprising a spoolable connector for attachment to bottom hole assemblies, other drill pipe and completion tools, a multi- section reel with a core, a connection to said reel for fluid circulation, a reel drive mechanism and a drill pipe pulling and snubbing capability.   
     
     
       55. A system for performing wellbore operations permitting the running of pipe, said system comprising:
   a hydraulic workover unit comprising a hydraulic jack assembly having a frame and at least two vertically oriented hydraulic cylinders, stationary slips, and traveling slips mounted to a traveling head, said traveling head having a rotary table; and        a frame structure, and pipe racking beams and pipe containment bases attached to said frame structure, for the purpose of vertically standing multiple joints of pipe in units.     
     
     
       56. The invention of  claim 55  further including a work basket atop said jack assembly. 
     
     
       57. The invention of  claim 55  further including a standpipe for the purposes of fluid circulation, a rotating swivel to allow fluid circulation during pipe rotation, and a winching system and a gin pole to handle and convey tubulars. 
     
     
       58. The invention of  claim 56  wherein said work basket is connected to said racking beams. 
     
     
       59. The invention of  claim 57  further including a work basket corrected atop said jack assembly and connected to said racking beams. 
     
     
       60. The invention of  claim 55  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       61. The invention of  claim 58  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       62. The invention of  claim 59  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       63. A system for performing wellbore operations permitting the running of pipe, said system comprising:
   a hydraulic workover unit comprising a hydraulic jack assembly having a frame and at least two vertically oriented hydraulic cylinders, stationary slips, and traveling slips mounted to a traveling head, said traveling head having a rotary table; and        a frame structure, pipe racking beams connected to said frame structure, and containment bases for the purpose of vertically standing multiple joints of pipe in units.     
     
     
       64. The invention of  claim 63  further including a work basket atop said jack assembly. 
     
     
       65. The invention of  claim 63  further including a standpipe for the purposes of fluid circulation, a rotating swivel to allow fluid circulation during pipe rotation, and a winching system and a gin pole to handle and convey tubulars. 
     
     
       66. The invention of  claim 64  further including a standpipe for the purposes of fluid circulation, a rotating swivel to allow fluid circulation during pipe rotation, and a winching system and a gin pole to handle and convey tubulars. 
     
     
       67. The invention of  claim 64  wherein said work basket is connected to said racking beams. 
     
     
       68. The invention of  claim 66  wherein said work basket is connected to said racking beams. 
     
     
       69. The invention of  claim 63  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       70. The invention of  claim 64  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       71. The invention of  claim 65  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       72. The invention of  claim 66  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       73. The invention of  claim 68  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       74. A system for performing wellbore operations permitting the running of pipe, said system comprising:
   a hydraulic workover unit comprising a hydraulic jack assembly having a frame and at least two vertically oriented hydraulic cylinders, stationary slips, and traveling slips mounted to a traveling head, said traveling head having a rotary table;        a work basket connected atop said jack assembly; and        pipe racking beams connected to said work basket, and pipe containment bases, for the purpose of vertically standing multiple joints of pipe in units.     
     
     
       75. The invention of  claim 74  further including a standpipe for the purposes of fluid circulation, a rotating swivel to allow fluid circulation during pipe rotation, and a winching system and a gin pole to handle and convey tubulars. 
     
     
       76. The invention of  claim 74  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.   
     
     
       77. The invention of  claim 75  further including a sub- base for directing weight distribution and supporting the vertically standing joints of pipe.