Method of making cemented carbide insert

Abstract

A method of making a cutting insert includes forming a powder mixture containing WC, 2-10 wt % Co, 4-12 wt % cubic carbides, adding N in an amount of 0.9-1.7% of the weight of the cubic carbides, mixing the powder with a pressing agent, milling and spray drying the mixture, compacting and sintering the material at 1300-1500 in an atmosphere of sintering gas 40-60 mbar, applying post-sintering treatment, and applying a coating by CVD or MTCVD.

1. A method of making a cutting insert comprising a cemented carbide body having a binder phase, with a binder phase enriched surface zone, and a binder phase depleted cutting edge, and a coating, comprising the steps of:
 forming a powder mixture containing WC, 2-10 wt. % Co, 4-12 wt. % of cubic carbides of metals from groups 4, 5 or 6 of the periodic table, the binder phase having a CW-ratio of 0.75-0.90;  
 adding N in an amount of between 0.9 and 1.7% of the weight of the elements from groups 4 and 5;  
 mixing said powder with a pressing agent;  
 milling and spray drying the mixture to a powder material;  
 compacting and sintering the powder material at a temperature of 1300-1500° C., in a controlled atmosphere of sintering gas at 40-60 mbar followed by cooling;  
 applying post-sintering treatment; and  
 applying a hard, wear resistant coating by CVD- or MT-CVD-technique.  
 
     
     
       2. The method of  claim 1 , wherein the powder mixture comprises 2-7 wt. % Co. 
     
     
       3. The method of  claim 1 , wherein the powder mixture comprises 7-10 wt. % of cubic carbides of the metals from groups 4, 5 or 6 of the periodic table. 
     
     
       4. The method of  claim 1 , wherein the powder mixture comprises more than 1 wt. % of each Ti cubic carbide, Ta cubic carbide and Nb cubic carbide. 
     
     
       5. The method of  claim 1 , wherein N is added in an amount between 1.1 and 1.4% of the weight of elements from groups 4 and 5. 
     
     
       6. The method of  claim 1 , wherein N is added to the powder mixture as carbonitride. 
     
     
       7. The method of  claim 1 , wherein the N is added during the sintering step as part of the sintering gas atmosphere. 
     
     
       8. The method of  claim 1 , wherein the sintering is carried out at about 50 mbar. 
     
     
       9. The method of  claim 1 , wherein the hard, wear resistant coating is a 3-12 μm columnar TiCN layer followed by a 2-12 μm Al 2 O 3 . 
     
     
       10. The method of  claim 1 , wherein W is added to the powder mixture with the pressing agent, so as to achieve the CW-ratio of 0.75-0.90. 
     
     
       11. The method of  claim 10 , wherein W is added to the powder mixture with the pressing agent, so as to achieve the CW- ratio of  0 . 80 - 0 . 85 .    
     
     
       12. The method of  claim 1 , wherein the CW- ratio is  0 . 80 - 0 . 85 .