Indexable insert and cutting tool having indexable insert

Abstract

The indexable insert of the present invention has a cutting edge at the end of a stick-shaped portion projecting from a tool base. The base is shaped to ensure effective clamping, thereby avoiding chatter and backlash. A cutting edge and a rake face are provided at the end of the stick-shaped portion, which is also provided with a side relief face so that chips cut from the workpiece are smoothly carried away. The cutting edge extends sideways beyond the side relief face so that the insert can effectively cut the walls of small and deep holes.

1. An indexable insert attached to a holder for cutting processing, comprising:
 a plate-shaped base having a top surface and a bottom surface, the base having a first side surface approximately perpendicular to the top surface and the bottom surface and a second side surface approximately perpendicular to the top surface and the bottom surface and having its rear end crossing the first side surface at an acute-angle,    a stick-shaped portion formed integrally with said base and having its one first side surface extending forward from the base such that there is no step from a side surface of the base, an axis of the stick-shaped portion being parallel to the first side surface of the base, a cutting edge and a rake face connecting therewith being provided at a front end of the stick-shaped portion, a part of said cutting edge projecting sideward from the stick-shaped portion, said one side surface of the stick-shaped portion constituting a side relief face.    
     
     
       2. The indexable insert according to  claim 1 , wherein a thickness of said stick-shaped portion is equal to a thickness of the base. 
     
     
       3. The indexable insert according to  claim 2 , wherein
 said rake face has a side curved surface and a recessed notch connecting with the side relief face provided so as to connect with the side curved surface.    
     
     
       4. The indexable insert according to  claim 3 , wherein
 the cutting edge has in a concavely curved shape.    
     
     
       5. A cutting tool having the indexable insert according to  claim 1 , comprising:
 a prism-shaped holder;  
 an insert pocket recessed on a top surface at a front end of the holder in which the indexable insert is to be fitted, the insert pocket comprising a seating surface on which the bottom surface of the indexable insert is to be placed, a first clamp surface connecting with a front end surface of the holder and opposite the first side surface of the indexable insert when the insert is fitted, and a second clamp surface connecting with a first side surface of the holder and opposite the second side surface of the indexable insert when the insert is fitted;  
 projections abutted against the side surfaces of the indexable insert when the insert is fitted, which projections are provided at a front end of the first clamp surface and at a front end and a rear end of the second clamp surface;  
 a through tapped hole, in which a set bolt is to be fitted, extending from a second side surface of the holder to a rear end of the first clamp surface.  A cutting tool comprising:  
   an indexable insert attached to a holder for cutting processing, including      a plate - shaped base having a top surface and a bottom surface, the base having a first side surface approximately perpendicular to the top surface and the bottom surface and a second side surface approximately perpendicular to the top surface and the bottom surface and having its rear end crossing the first side surface at an acute - angle,        a stick - shaped portion formed integrally with said base and having its one first side surface extending forward from the base such that there is no step from a side surface of the base, an axis of the stick - shaped portion being parallel to the first side surface of the base, a cutting edge and a rake face connecting therewith being provided at a front end of the stick - shaped portion, a part of said cutting edge projecting sideward from the stick - shaped portion, said one said surface of the stick - shaped portion constituting a side relief face; and      
   a prism - shaped holder including      an insert pocket recessed on a top surface at a front end of the holder in which the indexable insert is to be fitted, the insert pocket comprising a seating surface on which the bottom surface of the indexable insert is to be placed, a first clamp surface connecting with a front end surface of the holder and opposite the first side surface of the indexable insert when the insert is fitted, and a second clamp surface connecting with a first side surface of the holder and opposite the second side surface of the indexable insert when the insert is fitted,        projections abutted against the side surfaces of the indexable insert when the insert is fitted, which projections are provided at a front end of the first clamp surface and at a front end and a rear end of the second clamp surface,        a through tapped hole, in which a set bolt is to be fitted, extending from a second side surface of the holder to a rear end of the first clamp surface.     
 
     
     
       6. The cutting tool according to  claim 5  further comprising:
 a bolt hole in the base of said indexable insert;  
 a tapped hole in the seating surface of the insert pocket; and  
 a fixing bolt inserted into the bolt hole from the top surface of the indexable insert fitted in the insert pocket with its front end screwed into the tapped hole so that the indexable insert is fixed to the holder.  
 
     
     
       7. An indexable insert attached to a holder for process cutting comprising:
 a plate-shaped base having a top surface and a bottom surface, the base having a first side surface approximately perpendicular to the top surface and the bottom surface, and a second side surface approximately perpendicular to the top surface and the bottom surface and having its rear end crossing the first side surface at an acute angle;    a stick-shaped portion formed integrally with said base and having its one surface extending forward from the base such that there is no step from a surface of the base, an axis of the stick-shaped portion being parallel to the first side surface of the base, a cutting edge and rake face connecting therewith being provided at a front end of the stick-shaped portion, a part of said cutting edge projecting beyond a thickness of the stick-shaped portion, said one surface of the stick-shaped portion constituting a relief face.    
     
     
       8. A cutting tool comprising:
   an indexable insert attached to a holder for cutting processing, including      a plate - shaped base having a top surface and a bottom surface, the base having a first side surface approximately perpendicular to the top surface and the bottom surface and a second side surface approximately perpendicular to the top surface and the bottom surface and having its rear end crossing the first side surface at an angle,        a stick - shaped portion formed integrally with said base and having its one first side surface extending forward from the base such that there is no step from a side surface of the base, an axis of the stick - shaped portion being parallel to the first side surface of the base, a cutting edge and a rake face connecting therewith being provided at a front end of the stick - shaped portion, a part of said cutting edge projecting sideward from the stick - shaped portion, said one said surface of the stick - shaped portion constituting a side relief face; and          a prism - shaped holder including      an insert pocket recessed on a top surface at a front end of the holder in which the indexable insert is to be fitted, the insert pocket comprising a seating surface on which the bottom surface of the indexable insert is to be placed, a first clamp surface connecting with a front end surface of the holder and opposite the first side surface of the indexable insert when the insert is fitted, and a second clamp surface connecting with a first side surface of the holder and opposite the second side surface of the indexable insert when the insert is fitted,        projections abutted against the side surfaces of the indexable insert when the insert is fitted, which projections are provided at a front end of the first clamp surface and at a front end and a rear end of the second clamp surface,        a through tapped hole, in which a set bolt is to be fitted, extending from a second side surface of the holder to a rear end of the first clamp surface.       
     
     
       9. The cutting tool according to  claim 8  further comprising:
   a bolt hole in the base of said indexable insert; a tapped hole in the seating surface of the insert pocket; and        a fixing bolt inserted into the bolt hole from the top surface of the indexable insert fitted in the insert pocket with its front end screwed into the tapped hole so that the indexable insert is fixed to the holder.     
     
     
       10. A cutting tool comprising:
   an indexable insert for cutting an interior side surface of a hole formed in a work piece, including      a base having a top surface and a flat bottom surface, the base having a first side surface including a flat face and a second side surface including a flat face and having its rear end crossing the first side at an angle,        a projecting portion formed integrally with said base and extending forward in a first direction, the end of the projecting portion connected to the corner portion of the base, an axis of the projecting portion being substantially parallel to the first side surface of the base, a cutting edge and a rake face connecting therewith being provided at a front end of the projecting portion, a part of said cutting edge projecting in a second direction which is perpendicular to the first direction; and          a holder including      an insert pocket recessed on a top surface at a front end of the holder in which the indexable insert is to be fitted, the insert pocket comprising a seating surface on which the bottom surface of the indexable insert is to be placed, a first clamp surface connecting with a front end surface of the holder and opposite to the first side surface of the indexable insert, and a second clamp surface connecting with one side of the holder and opposite to the second side surface of the indexable insert.       
     
     
       11. The indexable insert according to  claim 10 , wherein the first side surface and the second side surface cross each other in an acute angle at the rear end of the base. 
     
     
       12. The cutting tool according to  claim 11 , further comprising:
   projections abutted against the first and second side surfaces of the indexable insert which are respectively provided at a front end of the first clamp surface and a front end and a rear end of the second clamp surface; and        a through tapped hole, in which a set bolt is to be fitted, provided from the side of the holder to penetrate the rear end of the first clamp surface.     
     
     
       13. A cutting tool comprising:
   an indexable insert for cutting an interior side surface of a hole formed in a work piece, including      a base having a top surface and a flat bottom surface, the base having a first side surface including a flat face and a second side surface including a flat face having its rear end crossing the first side surface at an angle,        a projecting portion formed integrally with said base and extending forward in a first direction, the end of the projecting portion connected to the corner portion of the base, an axis of the projecting portion being substantially parallel to the first side surface of the base, a cutting edge and a rake face connecting therewith being provided at a front end of the projection portion, a part of said cutting edge projecting in a second direction which is perpendicular to the first direction,        wherein the projecting portion has a side relief face extending forward from the base to the part of the cutting edge; and          a holder including      an insert pocket recessed on a top surface at a front end of the holder in which the indexable insert is to be fitted, the insert pocket comprising a seating surface on which the bottom surface of the indexable insert is to be placed, a first clamp surface connecting with a front end surface of the holder and opposite to the first side surface of the indexable insert, and a second clamp surface connecting with one side surface of the holder and opposite to the second side of the indexable insert,        wherein the side relief face is flush with one surface of the holder.