Vehicle wheel cover retention system and method for producing same

Abstract

An improved vehicle wheel cover retention system and method for producing the same includes a wheel disc and a wheel cover secured thereto. The wheel disc defines an outboard facing wheel surface and includes an outboard tire bead seat retaining flange. The outboard bead seat retaining flange includes an outer peripheral end and an inner surface having at least one annular groove formed therein. The wheel cover covers at least a portion of the outboard facing wheel surface and the entire portion of the outer peripheral end of the outboard bead seat retaining flange, and includes an outer end. The wheel cover is secured to the wheel disc by an adhesive/sealant. In particular, the adhesive/sealant is disposed in the annular groove to secure the outer end of the wheel cover to the outer peripheral end of the wheel disc and to provide a seal to prevent water, mud, salt and other debris from entering between the outer end of the wheel cover and the outer peripheral end of the wheel disc.

1. A vehicle wheel defining an axis and comprising:
 a wheel disc defining an outboard facing wheel surface and including an outboard tire bead seat retaining flange, said outboard bead seat retaining flange including an outer peripheral end and an inner surface having at least one annular groove formed therein;  
 a wheel cover covering at least a portion of said outboard facing wheel surface and the entire portion of said outer peripheral end of said outboard bead seat retaining flange, said wheel cover including an outer end; and  
 an adhesive disposed in said annular groove to secure said outer end of said wheel cover to said outer peripheral end of said wheel disc and to provide a seal to prevent water, mud, salt and other debris from entering between said outer end of said wheel cover and said outer peripheral end of said wheel disc;  
 wherein said outer peripheral end includes a plurality of spaced apart annular grooves formed therein.  
 
     
     
       2. The vehicle wheel defined in  claim 1  wherein said outer peripheral end of said wheel disc defines at least a first surface, a second surface, and a third surface, said outer end of said wheel cover defines an outer surface, an inner surface, and an outer annular lip which defines an outer peripheral edge, said inner surface of said wheel cover being spaced apart from at least one of said first surface, said second surface, and said third surface of said outer peripheral end so as to define a gap therebetween, and said adhesive is disposed in said gap. 
     
     
       3. The vehicle wheel defined in  claim 1  wherein said outer end of said wheel cover includes an outwardly flared outer annular lip which defines an outer peripheral edge of said wheel cover, and said groove extends in a generally radial direction to a predetermined depth which completely recesses said outer peripheral edge of said wheel cover within said groove. 
     
     
       4. The vehicle wheel defined in  claim 1  wherein said wheel cover is prefabricated to generally match said outboard facing wheel surface of said wheel disc. 
     
     
       5. The vehicle wheel defined in  claim 1  wherein said adhesive is selectively applied on said outboard facing wheel surface of said wheel disc and said outer peripheral end of said wheel disc in a predetermined pattern. 
     
     
       6. The vehicle wheel defined in  claim 1  wherein selected portions of said wheel cover are spaced apart from said outboard facing wheel surface of said wheel disc. 
     
     
       7. A vehicle wheel defining an axis and comprising:
 a wheel disc defining an outboard facing wheel surface and including an outboard tire bead seat retaining flange, said outboard bead seat retaining flange including an outer peripheral end and an inner surface having at least one annular groove formed therein;  
 a wheel cover covering at least a portion of said outboard facing wheel surface and the entire portion of said outer peripheral end of said outboard bead seat retaining flange, said wheel cover including an outer end which includes an outwardly flared outer annular lip which defines an outer peripheral edge of said wheel cover; and  
 an adhesive disposed in said annular groove to secure said outer end of said wheel cover to said outer peripheral end of said disc and to provide a seal to prevent water, mud, salt and other debris from entering between said outer end of said wheel cover and said outer peripheral end of said disc;  
 wherein said groove extends in a generally radial direction to a predetermined depth which completely recesses said outer peripheral edge of said wheel cover within said groove.  
 
     
     
       8. The vehicle wheel defined in  claim 7  wherein said outer peripheral end includes a plurality of spaced apart annular grooves formed therein. 
     
     
       9. The vehicle wheel defined in  claim 7  wherein said outer peripheral end of said wheel disc defines at least a first surface, a second surface, and a third surface, said outer end of said wheel cover defines an outer surface, an inner surface, and an outer annular lip which defines an outer peripheral edge, said inner surface of said wheel cover being spaced apart from at least one of said first surface, said second surface, and said third surface of said outer peripheral end so as to define a gap therebetween, and said adhesive is disposed in said gap. 
     
     
       10. The vehicle wheel defined in claim  3    7  wherein said wheel cover is prefabricated to generally match said outboard facing wheel surface of said wheel disc. 
     
     
       11. The vehicle wheel defined in  claim 7  wherein said adhesive is selectively applied on said outboard facing wheel surface of said wheel disc and said outer peripheral end of said wheel disc in a predetermined pattern. 
     
     
       12. The vehicle wheel defined in  claim 7  wherein selected portions of said wheel cover are spaced apart from said outboard facing wheel surface of said wheel disc. 
     
     
       13. A vehicle wheel defining an axis and comprising:
 a wheel disc defining an outboard facing wheel surface and including an outboard tire bead seat retaining flange, said outboard bead seat retaining flange including an outer peripheral end and an inner surface having at least one groove formed therein;  
 a wheel cover covering at least a portion of said outboard facing wheel surface and the entire portion of said outer peripheral end of said outboard bead seat retaining flange, said wheel cover including an outer end which includes an outer annular lip which defines an outer peripheral edge of said wheel cover; and  
 an adhesive disposed in said groove to secure said outer end of said wheel cover to said outer peripheral end of said disc and to provide a seal to prevent water, mud, salt and other debris from entering between said outer end of said wheel cover and said outer peripheral end of said disc;  
 wherein said groove in said inner surface extends to a predetermined depth which completely recesses said outer peripheral edge of said wheel cover within said groove.  
 
     
     
       14. The vehicle wheel defined in  claim 13  wherein said groove is a generally annular groove. 
     
     
       15. The vehicle wheel defined in  claim 13  wherein said outer peripheral end includes a plurality of spaced apart grooves formed therein. 
     
     
       16. The vehicle wheel defined in  claim 13  wherein said outer peripheral end of said wheel disc defines at least a first surface, a second surface, and a third surface, said outer end of said wheel cover defines an outer surface, an inner surface, and an outer annular lip which defines an outer peripheral edge, said inner surface of said wheel cover being spaced apart from at least one of said first surface, said second surface, and said third surface of said outer peripheral end so as to define a gap therebetween, and said adhesive is disposed in said gap. 
     
     
       17. The vehicle wheel defined in  claim 13  wherein said outer end of said wheel cover includes an outwardly flared outer annular lip which defines an outer peripheral edge of said wheel cover, and said groove in said inner surface extends to a predetermined depth which completely recesses said outer peripheral edge of said wheel cover within said groove. 
     
     
       18. The vehicle wheel defined in  claim 13  wherein said wheel cover is prefabricated to generally match said outboard facing wheel surface of said wheel disc. 
     
     
       19. The vehicle wheel defined in  claim 13  wherein said adhesive is selectively applied on said outboard facing wheel surface of said wheel disc and said outer peripheral end of said wheel disc in a predetermined pattern. 
     
     
       20. The vehicle wheel defined in  claim 13  wherein selected portions of said wheel cover are spaced apart from said outboard facing wheel surface of said wheel disc. 
     
     
       21. A vehicle wheel defining an axis and comprising:
   a wheel disc defining an outboard facing wheel surface and including an outboard tire bead seat retaining flange, said outboard bead seat retaining flange including an outer peripheral end and an inner surface having at least one annular groove formed therein; and        a wheel cover covering at least a portion of said outboard facing wheel surface and the entire portion of said outer peripheral end of said outboard bead seat retaining flange, said wheel cover including an outwardly flared outer annular lip which defines an outer peripheral edge of said wheel cover.     
     
     
       22. The vehicle wheel defined in  claim 21  wherein said groove extends in a generally radial direction to a predetermined depth which completely recesses said outer peripheral edge of said wheel cover within said groove. 
     
     
       23. The vehicle wheel defined in  claim 21  wherein said outer peripheral edge of said wheel cover is spaced apart from contact with an adjacent surface of said groove. 
     
     
       24. The vehicle wheel defined in  claim 21  wherein said outwardly flared outer annular lip includes a generally curved inner surface which contacts at least a portion of said inner surface of said groove. 
     
     
       25. The vehicle wheel defined in  claim 21  wherein selected portions of said wheel cover are spaced apart from said outboard facing wheel surface of said wheel disc. 
     
     
       26. The vehicle wheel defined in  claim 21  wherein said groove is formed by one of a machining, stamping or a spinning operation. 
     
     
       27. The vehicle wheel defined in  claim 21  wherein said outboard tire bead seat retaining flange of said wheel disc and said outer end of said wheel cover are designed to ensure that a wheel balance weight can be attached to the vehicle wheel. 
     
     
       28. The vehicle wheel defined in  claim 21  wherein said outer peripheral edge of said wheel cover is spaced from an adjacent surface of said inner surface of said groove. 
     
     
       29. The vehicle wheel defined in  claim 21  wherein said wheel cover includes a prefabricated generally U- shaped outer end which generally matches a profile of said outer peripheral end of said wheel disc.   
     
     
       30. A vehicle wheel defining an axis and comprising:
   a wheel disc defining an outboard facing wheel surface and including an outboard tire bead seat retaining flange, said outboard bead seat retaining flange including an outer peripheral end and an inner surface having at least one annular groove formed therein; and        a wheel cover covering at least a portion of said outboard facing wheel surface and the entire portion of said outer peripheral end of said outboard bead seat retaining flange, said wheel cover including an outer end disposed in said groove;        wherein said outer end of said wheel cover is provided with an annular depression formed therein which is adapted to enable an end of a balance weight to be received therein and wherein said outer peripheral edge of said wheel cover is spaced apart from contact with an adjacent surface of said groove.     
     
     
       31. The vehicle wheel defined in  claim 30  wherein said groove extends in a generally radial direction to a predetermined depth which completely recesses said outer peripheral edge of said wheel cover within said groove. 
     
     
       32. The vehicle wheel defined in  claim 30  wherein said outer end of said wheel cover is prefabricated to generally match a profile of said outer peripheral end of said wheel disc. 
     
     
       33. A vehicle wheel defining an axis and comprising:
   a wheel disc defining an outboard facing wheel surface and including an outboard tire bead seat retaining flange, said outboard bead seat retaining flange including an outer peripheral end and an inner surface having at least one annular groove formed therein; and        a wheel cover covering at least a portion of said outboard facing wheel surface and the entire portion of said outer peripheral end of said outboard bead seat retaining flange, said wheel cover including an outer end disposed in said groove;        wherein said outer end of said wheel cover is provided with an annular depression formed therein which is adapted to enable an end of a balance weight to be received therein and wherein said outer end of said wheel cover includes an outwardly flared outer annular lip.     
     
     
       34. The vehicle wheel defined in  claim 33  wherein said outwardly flared outer annular lip includes a generally curved inner surface which contacts at least a portion of said inner surface of said groove. 
     
     
       35. The vehicle wheel defined in  claim 30  wherein selected portions of said wheel cover are spaced apart from said outboard facing wheel surface of said wheel disc. 
     
     
       36. The vehicle wheel defined in  claim 30  wherein said groove is formed by one of a machining, stamping or a spinning operation. 
     
     
       37. A vehicle wheel defining an axis and comprising:
   a wheel disc defining an outboard facing wheel surface and including an outboard tire bead seat retaining flange, said outboard bead seat retaining flange including an outer peripheral end and an inner surface having at least one annular groove formed therein; and        a wheel cover covering at least a portion of said outboard facing wheel surface and the entire portion of said outer peripheral end of said outboard bead seat retaining flange, said wheel cover including an outer end disposed in said groove;        wherein said outer end of said wheel cover is provided with an annular depression formed therein which is adapted to enable an end of a balance weight to be received therein and wherein said outer peripheral edge of said wheel cover is spaced from an adjacent surface of said inner surface of said groove.     
     
     
       38. The vehicle wheel defined in  claim 33  wherein said outer end of said wheel cover is prefabricated to generally match a profile of said outer peripheral end of said wheel disc. 
     
     
       39. The vehicle wheel defined in  claim 33  wherein said groove extends in a generally radial direction to a predetermined depth which completely recesses said outer peripheral edge of said wheel cover within said groove. 
     
     
       40. The vehicle wheel defined in  claim 33  wherein selected portions of said wheel cover are spaced apart from said outboard facing wheel surface of said wheel disc. 
     
     
       41. The vehicle wheel defined in  claim 33  wherein said groove is formed by one of a machining, stamping or a spinning operation. 
     
     
       42. The vehicle wheel defined in  claim 37  wherein said outer end of said wheel cover is prefabricated to generally match a profile of said outer peripheral end of said wheel disc. 
     
     
       43. The vehicle wheel defined in  claim 37  wherein said groove extends in a generally radial direction to a predetermined depth which completely recesses said outer peripheral edge of said wheel cover within said groove. 
     
     
       44. The vehicle wheel defined in  claim 37  wherein selected portions of said wheel cover are spaced apart from said outboard facing wheel surface of said wheel disc. 
     
     
       45. The vehicle wheel defined in  claim 37  wherein said groove is formed by one of a machining, stamping or a spinning operation.