Plastic conveyor belt modules with unitary sideguards

Abstract

A plastic conveyor belt module with a unitary sideguard. The sideguard extends upward perpendicularly from the top conveying surface of a plastic module body. The sideguard extends longitudinally along the conveying surface with a leading edge laterally offset from a trailing edge. Wedge-shaped indentations formed at the leading and trailing edges allow the sideguards of leading and trailing belt modules in a conveyor belt to mesh and to overlap without interference as the belt backflexes.

1. A plastic conveyor belt module comprising:
 a plurality of plastic module body bodies, each extending longitudinally from a first body end to a second body end and transversely from a first body side to a second body side and including a top surface extending longitudinally from the first body end to the second body end and transversely from the first body side to the second body side, each body end having hinge eyes, each hinge eye having a hinge eye opening; 
 a plurality of sideguard sideguards, each upstanding from the top surface of a module body and forming a wall with a lower base that extends generally longitudinally from a first edge at the first body end of each of the module body bodies to a second edge at the second body end, said lower base not extending longitudinally beyond either of the hinge eye openings; 
 wherein the first edge and the second edge are generally perpendicular to the top surface; and 
 wherein the sideguard is unitarily molded with the plastic module body; and 
 wherein the lower base of each sideguard does not extend beyond the hinge eye of an adjacent module body when the top surfaces of the module bodies occupy a common plane. 
 
     
     
       2. A plastic conveyor belt module as in  claim 1  wherein the sideguard is generally rectangular in shape when viewed from the first side of the module body. 
     
     
       3. A plastic conveyor belt module as in  claim 1  wherein the sideguard includes first and second thinned-out regions at the respective first and second ends of the module body. 
     
     
       4. A plastic conveyor belt module as in  claim 3  wherein the first and second thinned-out regions define wedge-shaped recesses at the first and second ends of the module body. 
     
     
       5. A plastic conveyor belt module as in  claim 1  wherein the sideguard is thinner at the first and second ends of the module body than at a point midway between the first and second ends. 
     
     
       6. A plastic conveyor belt module as in  claim 1  wherein the sideguard is indented inward transversely from the first side of the module body. 
     
     
       7. A plastic conveyor belt module as in  claim 1  wherein the sideguard includes a first flat portion and a second flat portion in a partly overlapping relationship. 
     
     
       8. A plastic conveyor belt module as in  claim 1  further comprising a flight unitarily formed with the module body and the sideguard and extending upward from the top surface of the module body and perpendicularly from the sideguard toward the second side of the module body. 
     
     
       9. A plastic conveyor belt module as in  claim 1  wherein the first edge and the second edge of the sideguard are transversely offset from each other. 
     
     
       10. A modular plastic conveyor belt formed of a plurality of plastic conveyor belt modules module bodies as in  claim 1 , wherein the module bodies are linked end to end and side to side in rows with other belt modules module bodies devoid of sideguards to form a modular plastic conveyor belt, characterized in that the plastic conveyor belt modules module bodies with sideguards are arranged as the outermost belt modules module bodies of each row. 
     
     
       11. A plastic conveyor belt module comprising:
 a) a plastic module body extending longitudinally from a first body end to a second body end, transversely from a first body side to a second body side, and vertically from a top surface to a bottom surface; 
 b) first and second sets of hinge eyes arranged along the first and second body ends of the plastic module body; 
 c) a wall including a base connected to the top surface along a longitudinal junction, the wall extending vertically upward from the top surface and being unitarily molded with the plastic module body, 
 d) wherein the wall includes a leading wall edge extending upward from one of the hinge eyes of the first set at the first end of the module body and a trailing wall edge extending upward from one of the hinge eyes of the second set at the second end of the module body; and 
 e) wherein the leading edge and the trailing edge of the wall are transversely offset, said base not extending beyond said hinge eye of an adjacent module body. 
 
     
     
       12. A plastic conveyor belt module as in  claim 11  wherein the leading edge and the trailing edge extend perpendicularly upward from the top surface of the module body. 
     
     
       13. A plastic conveyor belt module as in  claim 11  wherein the wall includes first and second thinned-out regions at the respective first and second ends of the module body. 
     
     
       14. A plastic conveyor belt module as is  claim 13  A plastic conveyor belt comprising:
 a plurality of plastic module bodies, each extending longitudinally from a first end to a second end and transversely from a first side to a second side and including a top surface extending longitudinally from the first end to the second end and transversely from the first side to the second side; 
 a plurality of sideguards, each upstanding from the top surface of a module body and forming a wall that extends generally longitudinally from a first edge at the first end of each of the module bodies to a second edge at the second end; 
 wherein the first edge and the second edge are generally perpendicular to the top surface; 
 wherein the plurality of sideguards include adjacent sideguards that overlap transversely when the top surfaces of the module bodies occupy a common plane; 
 wherein the wall includes first and second thinned-out regions at the respective first and second ends of the module body; and 
 wherein the first and second thinned-out regions define V-shaped recesses in the wall at the first and second ends of the module body wherein one side of the V at the first end is defined by the leading edge of the wall and one side of the V at the second end is defined by the trailing edge of the wall. 
 
     
     
       15. A modular plastic conveyor belt module having an outer side edge formed by a series of plastic conveyor belt modules as in  claim 11  linked end to end by hinge pins received in the interleaved hinge eyes of adjacent belt modules wherein the trailing edge of the wall of a leading module is a wall plate that is transversely offset from the leading edge of the wall that is a wall plate of a trailing moduleso that, wherein the plates do not interfere with each other when the conveyor belt modules are arranged consecutively in the modular plastic conveyor belt. 
     
     
       16. A modular plastic conveyor belt as in  claim 15  wherein the trailing edge of the wall plate of a leading module overlaps the leading edge of the wall plate of a trailing module to form a gapless wall along the conveyor belt. 
     
     
       17. A plastic conveyor belt module comprising:
 a plastic module body having a top deck and extending longitudinally from a first end to a second end and laterally from a first side to a second side; 
 first and second sets of hinge eyes arranged along the first and second ends of the plastic module body; 
 a wall upstanding from the deck and unitarily formed with the plastic module body, 
 the wall extending longitudinally along the deck from a first edge of the wall at the first end of the plastic module body to a second edge at the second end and laterally between first and second lateral sides of the wall, 
 wherein the first and second edges are generally perpendicular to the deck, and 
 wherein the first lateral side of the wall forms a first wedge-shaped indentation at the first edge and the second lateral side of the wall forms a second wedge-shaped indentation at the second edge, 
 whereby the first and second edges are laterally offset. 
 
     
     
       18. A plastic conveyor belt module as in  claim 17  further comprising a flight unitarily formed with the module body and the wall and extending upward from the deck and perpendicularly from the wall. 
     
     
       19. A plastic conveyor belt module as in  claim 17  wherein the first edge of the wall extends onto a hinge eye of the first set and wherein the second edge of the wall extends onto a hinge eye of the second set. 
     
     
       20. A plastic conveyor belt module as in  claim 17  wherein the wedge-shaped indentations widen with distance from the deck. 
     
     
       21. A plastic conveyor belt module as in  claim 17  wherein the wall includes a flat top. 
     
     
       22. A modular plastic conveyor belt formed of a plurality of plastic conveyor belt modules as in  claim 17  linked end to end and side to side in rows with other belt modules devoid of walls to form a modular plastic conveyor belt, characterized in that the plastic conveyor belt modules with walls are arranged consecutively along the length of the conveyor belt with the walls laterally aligned to form a continuous longitudinal wall along the length of the conveyor belt. 
     
     
       23. A plastic conveyor belt module comprising:
 a plastic module body having a top deck and extending longitudinally from a first end to a second end and laterally from a first side to a second side; 
 first and second sets of hinge eyes arranged along the first and second ends of the plastic module body; 
 a sideguard upstanding from the deck and unitarily formed with the plastic module body, 
 the sideguard including first and second laterally offset plates, each generally in the form of a right trapezoid having a long base, a short base, a slanted edge, and a perpendicular edge generally perpendicular to the deck; 
 the first plate being attached along its long base to the deck and extending longitudinally from the first end to the second end of the module body with its perpendicular edge at the first end; 
 the second plate being attached along its long base to the deck and extending longitudinally from the first end to the second end of the module body with its perpendicular edge at the second end; 
 wherein the first and second plates are joined to each other along imaginary portions of confronting lateral faces. 
 
     
     
       24. A plastic conveyor belt module as in  claim 23  further comprising a flight unitarily formed with the module body and the sideguard and extending upward from the deck and perpendicularly from the sideguard. 
     
     
       25. A plastic conveyor belt module as in  claim 23  wherein the perpendicular edge of the first plate extends onto a hinge eye of the first set and wherein the perpendicular edge of the second plate extends onto a hinge eye of the second set. 
     
     
       26. A plastic conveyor belt module as in  claim 23  wherein the sideguard includes a flat top. 
     
     
       27. A modular plastic conveyor belt formed of a plurality of plastic conveyor belt modules as in  claim 23  linked end to end and side to side in rows with other belt modules devoid of sideguards to form a modular plastic conveyor belt characterized in that the plastic conveyor belt modules with sideguards are arranged consecutively along the length of the conveyor belt with the sideguards laterally aligned to form a continuous longitudinal wall along the length of the conveyor belt. 
     
     
       28. A plastic conveyor belt module comprising:
 a plastic module body having a top deck and extending longitudinally from a first end to a second end and laterally from a first side to a second side; 
 first and second sets of hinge eyes arranged along the first and second ends of the plastic module body; 
 a sideguard upstanding from the deck and unitarily formed with the plastic module body, 
 the sideguard including a trapezoidal prism terminating laterally in first and second opposite parallel faces defining therebetween a central thickness of the sideguard, 
 the trapezoidal prism further characterized by a base extending longitudinally along the deck from the first end to the second end of the module body and by first and second edges extending upward from the ends of the base and converging toward each other; 
 the sideguard further including first and second extensions, 
 wherein the first extension is flush with the first face and extends longitudinally from the first edge of the triangular prism toward the first end of the module body, and 
 wherein the second extension is flush with the second face and extends longitudinally from the second edge of the triangular prism toward the second end of the module body, and 
 wherein the thicknesses of the first and second extensions are less than the central thickness of the sideguard. 
 
     
     
       29. A plastic conveyor belt module as in  claim 28  further comprising a flight unitarily formed with the module body and the sideguard and extending upward from the deck and perpendicularly from the sideguard. 
     
     
       30. A plastic conveyor belt module as in  claim 28  wherein the first extension of the sideguard extends onto a hinge eye of the first set and wherein the second extension of the sideguard extends onto a hinge eye of the second set. 
     
     
       31. A modular plastic conveyor belt formed of a plurality of plastic conveyor belt modules as in  claim 28  linked end to end and side to side in rows with other belt modules devoid of sideguards to form a modular plastic conveyor belt, characterized in that the plastic conveyor belt modules with sideguards are arranged consecutively along the length of the conveyor belt with the sideguards laterally aligned to form a continuous longitudinal wall along the length of the conveyor belt. 
     
     
       32. A plastic conveyor belt module comprising:
 a plastic module body having a top deck and extending longitudinally from a first end to a second end and laterally from a first side to a second side; 
 first and second sets of hinge eyes arranged along the first and second ends of the plastic module body; 
 a sideguard upstanding from the deck and unitarily formed with the plastic module body, the sideguard including:
 a first portion extending longitudinally along the deck from the first end of the module body, 
 a second portion offset laterally from the first portion and extending longitudinally along the deck from the second end of the module body, and 
 a connecting portion disposed between the first and second ends of the module body and extending laterally from the first portion to the second portion, 
 
 wherein the longitudinal extent of the connecting portion decreases with distance above the deck. 
 
     
     
       33. A plastic conveyor belt module as in  claim 32  further comprising a flight unitarily formed with the module body and the sideguard and extending upward from the deck and perpendicularly from the sideguard. 
     
     
       34. A plastic conveyor belt module as in  claim 32  wherein the first portion of the sideguard extends onto a hinge eye of the first set and wherein the second portion of the sideguard extends onto a hinge eye of the second set. 
     
     
       35. A plastic conveyor belt module as in  claim 32  wherein the wall sideguard includes a flat top. 
     
     
       36. A modular plastic conveyor belt formed of a plurality of plastic conveyor belt modules as in  claim 32  linked end to end and side to side in rows with other belt modules devoid of sideguards to form a modular plastic conveyor belt, characterized in that the plastic conveyor belt modules with sideguards are arranged consecutively along the length of the conveyor belt with the sideguards laterally aligned to form a continuous longitudinal wall along the length of the conveyor belt. 
     
     
       37. A plastic conveyor belt comprising:
 a plurality of plastic module bodies, each extending longitudinally from a first body end to a second body end and transversely from a first body side to a second body side and including a top surface extending longitudinally from the first body end to the second body end and transversely from the first body side to the second body side, each body end having a plurality of hinge eyes, the hinge eyes of the first body end being offset from the hinge eyes of the second body end;   a plurality of sideguards, each having a base and each upstanding from the top surface of a plurality of the module bodies, each forming a wall that extends at said base generally longitudinally from a first wall edge at the first body end to a second wall edge at the second body end;   wherein each of the sideguards terminates at said first and second body ends; and   wherein the sideguard is unitarily molded with the plastic module body;   wherein each sideguard is connected to and terminates at a hinge eye and extends between a hinge eye on the first end to a hinge eye on the second end;   said base not extending beyond the hinge eyes of a said module body;   wherein the base of each sideguard does not extend beyond the hinge eye of an adjacent module body.   
     
     
       38. A plastic conveyor belt as in claim 37 wherein the sideguard is generally rectangular in shape when viewed from the first side of the module body. 
     
     
       39. A plastic conveyor belt as in claim 37 wherein the sideguard includes first and second thinned-out regions at the respective first and second ends of the module body. 
     
     
       40. A plastic conveyor belt as in claim 39 wherein the first and second thinned-out regions define wedge-shaped recesses at the first and second ends of the module body. 
     
     
       41. A plastic conveyor belt as in claim 37 wherein the sideguard is thinner at the first and second ends of the module body than at a point midway between the first and second ends. 
     
     
       42. A plastic conveyor belt as in claim 37 wherein the sideguard is indented inward transversely from the first side of the module body. 
     
     
       43. A plastic conveyor belt as in claim 37 wherein the sideguard includes a first flat portion and a second flat portion in a partly overlapping relationship. 
     
     
       44. A plastic conveyor belt as in claim 37 further comprising a flight unitarily formed with the module body and the sideguard and extending upward from the top surface of the module body and perpendicularly from the sideguard toward the second side of the module body. 
     
     
       45. A plastic conveyor belt as in claim 37 wherein the first edge and the second edge of the sideguard are transversely offset from each other. 
     
     
       46. A plastic conveyor belt as in claim 37 further comprising second module bodies devoid of sideguards linked end to end and side to side in rows with the module bodies with sideguards to form a modular plastic conveyor belt, characterized in that the plastic module bodies with sideguards are arranged as the outermost module bodies of each row. 
     
     
       47. A plastic conveyor belt comprising:
 a plurality of plastic module bodies, each extending longitudinally from a first body end to a second body end and transversely from a first body side to a second body side and including a top surface extending longitudinally from the first body end to the second body end and transversely from the first body side to the second body side, each end having a plurality of hinge eyes;   each module body having a sideguard with a lower base and upstanding from the top surface of the module body and forming a wall that extends at said base generally longitudinally from a first wall edge at the first body end to a second wall edge at the second body end, said wall not extending longitudinally beyond either body end;   wherein the walls are generally perpendicular to the top surface and positioned next to the hinge eyes to enable the top surface to form a concavity;   wherein the sideguard is unitarily molded with the plastic module body; and   wherein there are a plurality of hinge eyes in between the sideguard and a body side.   
     
     
       48. The plastic conveyor belt of claim 47 wherein each module body comprises:
 a top surface without any openings extending longitudinally from the first end to the second end and transversely from the first side to the second side, each end having a plurality of hinge eyes.   
     
     
       49. A plastic conveyor belt as in claim 47 wherein the sideguard is generally rectangular in shape when viewed from the first side of the module body. 
     
     
       50. A plastic conveyor belt as in claim 47 wherein the sideguard includes first and second thinned-out regions at the respective first and second ends of the module body. 
     
     
       51. A plastic conveyor belt as in claim 50 wherein the first and second thinned-out regions define wedge-shaped recesses at the first and second ends of the module body. 
     
     
       52. A plastic conveyor belt as in claim 47 wherein the sideguard is thinner at the first and second ends of the module body than at a point midway between the first and second ends. 
     
     
       53. A plastic conveyor belt as in claim 47 wherein the sideguard is indented inward transversely from the first side of the module body. 
     
     
       54. A plastic conveyor belt as in claim 47 wherein the sideguard includes a first flat portion and a second flat portion in a partly overlapping relationship. 
     
     
       55. A plastic conveyor belt as in claim 47 further comprising a flight unitarily formed with the module body and the sideguard and extending upward from the top surface of the module body and perpendicularly from the sideguard toward the second side of the module body. 
     
     
       56. A plastic conveyor belt as in claim 47 wherein the first edge and the second edge of the sideguard are transversely offset from each other. 
     
     
       57. A plastic conveyor belt as in claim 47 further comprising second module bodies devoid of sideguards linked end to end and side to side in rows with the module bodies with sideguards to form a modular plastic conveyor belt, characterized in that the plastic module bodies with sideguards are arranged as the outermost module bodies of each row.