Light emitting diode arrays for direct backlighting of liquid crystal displays

Abstract

A display panel for a flat panel display includes a planar array of LCD devices and a planar array of LED devices that is closely spaced apart from the planar array of LCD devices, at least some of the LED devices being disposed within a periphery of the array of LCD devices such that, in operation, the planar array of LED devices provides backlighting for the planar array of LCD devices. The planar array of LED devices can include at least one solid metal block having first and second opposing metal faces. The first metal face includes therein an array of reflector cavities, and the second metal face includes therein heat sink fins that are exposed at the back face of the flat panel display.

1. A display panel for a flat panel display comprising:
 a front face comprising a planar array of liquid crystal display (LCD) devices; and 
 a back face comprising at least one solid metal block including first and second opposing metal faces that extend parallel to the array of LCD devices, wherein the first metal face is facing toward the array of LCD devices and the second metal face is facing away from the array of LCD devices, the first metal face including therein an array of reflector cavities and the second metal face including therein a plurality of heat sink fins that are exposed at the back face of the flat panel display; and 
 at least one LED device mounted in a respective reflector cavity such that, in operation, the reflector cavity reflects light that is emitted by the at least one LED device that is mounted therein away from the reflector cavity; 
 wherein the at least one solid metal block comprises a plurality of solid metal block tiles that are arranged in an array that is congruent to the planar array of LCD devices. 
 
     
     
       2. A display panel according to  claim 1  in combination with a frame that is configured to surround the front and back faces of the display panel. 
     
     
       3. A display panel according to  claim 2  in further combination with an electronics module that is supported by the frame and that is configured to control the array of LCD devices and the at least one LED device. 
     
     
       4. A display panel according to  claim 1  wherein the planar array of LCD devices is at least 17 inches in size along a diagonal thereof. 
     
     
       5. A display panel according to  claim 1  wherein the at least one LED device is configured to emit light that appears as white light. 
     
     
       6. A display panel according to  claim 5  wherein the at least one LED device that is mounted in a respective reflector cavity and that is configured to emit light that appears as white light consists of:
 a red LED device; 
 a blue LED device; and 
 two green LED devices. 
 
     
     
       7. A display panel according to  claim 6  wherein the two green LED devices emit green light at different frequencies. 
     
     
       8. A display panel according to  claim 1  further comprising:
 a planar optical film that is located between the planar array of LCD devices and the at least one LED device such that, in operation, the at least one LED device transmits light through the planar optical film and to the planar array of LCD devices. 
 
     
     
       9. A display panel according to  claim 1  in combination with other electrical and/or mechanical elements to provide a computer monitor and/or a television. 
     
     
       10. A display panel for a flat panel display comprising:
 a front face comprising a planar array of liquid crystal display (LCD) devices; and 
 a back face comprising at least one solid metal block including first and second opposing metal faces that extend parallel to the array of LCD devices, wherein the first metal face is facing toward the array of LCD devices and the second metal face is facing away from the array of LCD devices, the first metal face including therein an array of reflector cavities and the second metal face including therein a plurality of heat sink fins that are exposed at the back face of the flat panel display; and 
 at least one LED device mounted in a respective reflector cavity such that, in operation, the reflector cavity reflects light that is emitted by the at least one LED device that is mounted therein away from the reflector cavity; 
 wherein the at least one solid metal block comprises a plurality of solid metal block bars that are arranged face-to-face to be congruent to the planar array of LCD devices. 
 
     
     
       11. A display panel according to  claim 10  in combination with a frame that is configured to surround the front and back faces of the display panel. 
     
     
       12. A display panel according to  claim 11  in further combination with an electronics module that is supported by the frame and that is configured to control the array of LCD devices and the at least one LED device. 
     
     
       13. A display panel according to  claim 10  wherein the planar array of LCD devices is at least 17 inches in size along a diagonal thereof. 
     
     
       14. A display panel according to  claim 10  wherein the at least one LED device is configured to emit light that appears as white light. 
     
     
       15. A display panel according to  claim 14  wherein the at least one LED device that is mounted in a respective reflector cavity and that is configured to emit light that appears as white light consists of:
 a red LED device; 
 a blue LED device; and 
 two green LED devices. 
 
     
     
       16. A display panel according to  claim 15  wherein the two green LED devices emit green light at different frequencies. 
     
     
       17. A display panel according to  claim 10  further comprising:
 a planar optical film that is located between the planar array of LCD devices and the at least one LED device such that, in operation, the at least one LED device transmits light through the planar optical film and to the planar array of LCD devices. 
 
     
     
       18. A display panel according to  claim 10  in combination with other electrical and/or mechanical elements to provide a computer monitor and/or a television. 
     
     
       19. A display panel for a flat panel display comprising:
 a front face comprising a planar array of liquid crystal display (LCD) devices; and 
 a back face comprising at least one solid metal block including first and second opposing metal faces that extend parallel to the array of LCD devices, wherein the first metal face is facing toward the array of LCD devices and the second metal face is facing away from the array of LCD devices, the second metal face including therein a plurality of heat sink fins that are exposed at the back face of the flat panel display; and 
 a plurality of LED devices mounted on the first metal face; 
 wherein the at least one solid metal block comprises a plurality of solid metal block tiles that are arranged in an array that is congruent to the planar array of LCD devices. 
 
     
     
       20. A display panel according to  claim 19  in combination with a frame that is configured to surround the front and back faces of the display panel. 
     
     
       21. A display panel according to  claim 20  in further combination with an electronics module that is supported by the frame and that is configured to control the array of LCD devices and the at least one LED device. 
     
     
       22. A display panel according to  claim 19  wherein the planar array of LCD devices is at least 17 inches in size along a diagonal thereof. 
     
     
       23. A display panel according to  claim 19  wherein the at least one LED device is configured to emit light that appears as white light. 
     
     
       24. A display panel according to  claim 23  wherein the at least one LED device that is mounted in a respective reflector cavity and that is configured to emit light that appears as white light consists of:
 a red LED device; 
 a blue LED device; and 
 two green LED devices. 
 
     
     
       25. A display panel according to  claim 24  wherein the two green LED devices emit green light at different frequencies. 
     
     
       26. A display panel according to  claim 19  further comprising:
 a planar optical film that is located between the planar array of LCD devices and the at least one LED device such that, in operation, the at least one LED device transmits light through the planar optical film and to the planar array of LCD devices. 
 
     
     
       27. A display panel according to  claim 19  in combination with other electrical and/or mechanical elements to provide a computer monitor and/or a television. 
     
     
       28. A display panel for a flat panel display comprising:
 a front face comprising a planar array of liquid crystal display (LCD) devices; and 
 a back face comprising at least one solid metal block including first and second opposing metal faces that extend parallel to the array of LCD devices, wherein the first metal face is facing toward the array of LCD devices and the second metal face is facing away from the array of LCD devices, the second metal face including therein a plurality of heat sink fins that are exposed at the back face of the flat panel display; and 
 a plurality of LED devices mounted on the first metal face; 
 wherein the at least one solid metal block comprises a plurality of solid metal block bars that are arranged face-to-face to be congruent to the planar array of LCD devices. 
 
     
     
       29. A display panel according to  claim 28  in combination with a frame that is configured to surround the front and back faces of the display panel. 
     
     
       30. A display panel according to  claim 29  in further combination with an electronics module that is supported by the frame and that is configured to control the array of LCD devices and the at least one LED device. 
     
     
       31. A display panel according to  claim 28  wherein the planar array of LCD devices is at least 17 inches in size along a diagonal thereof. 
     
     
       32. A display panel according to  claim 28  wherein the at least one LED device is configured to emit light that appears as white light. 
     
     
       33. A display panel according to  claim 32  wherein the at least one LED device that is mounted in a respective reflector cavity and that is configured to emit light that appears as white light consists of:
 a red LED device; 
 a blue LED device; and 
 two green LED devices. 
 
     
     
       34. A display panel according to  claim 33  wherein the two green LED devices emit green light at different frequencies. 
     
     
       35. A display panel according to  claim 28  further comprising:
 a planar optical film that is located between the planar array of LCD devices and the at least one LED device such that, in operation, the at least one LED device transmits light through the planar optical film and to the planar array of LCD devices. 
 
     
     
       36. A display panel according to  claim 28  in combination with other electrical and/or mechanical elements to provide a computer monitor and/or a television. 
     
     
       37. A display panel according to claim 1 wherein the second metal face includes therein a plurality of heat sink fins that are exposed at the back face of the flat panel display. 
     
     
       38. A display panel according to claim 10 wherein the second metal face includes therein a plurality of heat sink fins that are exposed at the back face of the flat panel display. 
     
     
       39. A display panel according to claim 19 wherein the second metal face includes therein a plurality of heat sink fins that are exposed at the back face of the flat panel display. 
     
     
       40. A display panel according to claim 28 wherein the second metal face includes therein a plurality of heat sink fins that are exposed at the back face of the flat panel display. 
     
     
       41. A display panel comprising:
 a planar array of liquid crystal (LCD) devices;   and a plurality of tiles configured to illuminate the planar array of LCD devices, wherein a respective tile comprises first and second opposing faces and a plurality of LED devices mounted on the first face of the respective tile;   wherein the display panel is for a flat panel display in further combination with a front face comprising the planar array of LCD devices, and a back face comprising the plurality of tiles that are arranged in an array that is congruent to the planar array of LCD devices;   wherein the first and second opposing faces of a respective tile extend parallel to the array of LCD devices with the first face of a respective tile facing toward the array of LCD devices and the second face of a respective tile facing away from the array of LCD devices; and   wherein the first face of a respective tile includes therein at least one reflector cavity and the second face of a respective tile includes thereon at least one heat sink fin that is exposed at the back of the flat panel display; and   the plurality of LED devices are mounted in the at least one reflector cavity such that, in operation, the at least one reflector cavity reflects light that is emitted by the plurality of LED devices that are mounted therein away from the reflector cavity.   
     
     
       42. A display panel comprising:
 a planar array of liquid crystal display (LCD) devices;   a plurality of bars configured to illuminate the planar array of LCD devices, wherein a respective bar comprises first and second opposing faces and a plurality of LED devices mounted on the first face of the respective bar;   wherein the display panel is for a flat panel display in further combination with a front face comprising the planar array of LCD devices, and a back face comprising the plurality of bars that are arranged face-to-face to be congruent to the planar array of LCD devices;   wherein the first and second opposing faces of a respective bar extend parallel to the array of LCD devices with the first face of a respective bar facing toward the array of LCD devices and the second face of a respective bar facing away from the array of LCD devices; and   wherein the first face of a respective bar includes therein at least one reflector cavity and the second face of a respective bar includes thereon at least one heat sink fin that is exposed at the back of the flat panel display; and   the plurality of LED devices are mounted in the at least one reflector cavity such that, in operation, the at least one reflector cavity reflects light that is emitted by the plurality of LED devices that are mounted therein away from the reflector cavity.   
     
     
       43. A display panel for a flat panel display comprising:
 a front face comprising a planar array of liquid crystal display (LCD) devices;   a back face comprising at least one solid block including first and second opposing faces that extend parallel to the array of LCD devices, wherein the first face is facing toward the array of LCD devices and the second face is facing away from the array of LCD devices;   a plurality of LED devices mounted on the first face; and   wherein the at least one solid block comprises a plurality of solid block tiles that are arranged in an array that is congruent to the planar array of LCD devices.   
     
     
       44. A display panel according to claim 43 wherein the plurality of LED devices are configured to emit light that appears as white light. 
     
     
       45. A display panel according to claim 43 wherein the solid block comprises metal. 
     
     
       46. A display panel for a flat panel display comprising:
 a front face comprising a planar array of liquid crystal display (LCD) devices;   a back face comprising at least one solid block including first and second opposing faces that extend parallel to the array of LCD devices, wherein the first face is facing toward the array of LCD devices and the second face is facing away from the array of LCD devices;   a plurality of LED devices mounted on the first face; and   wherein the at least one solid block comprises a plurality of solid block bars that are arranged face-to-face to be congruent to the planar array of LCD devices.   
     
     
       47. A display panel according to claim 46 wherein the plurality of LED devices are configured to emit light that appears as white light. 
     
     
       48. A display panel according to claim 46 wherein the solid block comprises metal. 
     
     
       49. A display panel for a flat panel display comprising:
 a front face comprising a planar array of liquid crystal display (LCD) devices;   a back face comprising at least one solid block including first and second opposing faces that extend parallel to the array of LCD devices, wherein the first face is facing toward the array of LCD devices and the second face is facing away from the array of LCD devices;   a plurality of LED devices mounted on the first face; and   wherein the at least one solid block comprises a plurality of solid block tiles that are arranged in an array that is congruent to the planar array of LCD devices; and   wherein the second face includes thereon at least one heat sink fin that is exposed at the back of the flat panel display.   
     
     
       50. A display panel according to claim 49 wherein the plurality of LED devices are configured to emit light that appears as white light. 
     
     
       51. A display panel according to claim 49 wherein the solid block comprises metal. 
     
     
       52. A display panel for a flat panel display comprising:
 a front face comprising a planar array of liquid crystal display (LCD) devices;   a back face comprising at least one solid block including first and second opposing faces that extend parallel to the array of LCD devices, wherein the first face is facing toward the array of LCD devices and the second face is facing away from the array of LCD devices;   a plurality of LED devices mounted on the first face;   wherein the at least one solid block comprises a plurality of solid block bars that are arranged face-to-face to be congruent to the planar array of LCD devices; and   wherein the second face includes thereon at least one heat sink fin that is exposed at the back of the flat panel display.   
     
     
       53. A display panel according to claim 52 wherein the plurality of LED devices are configured to emit light that appears as white light. 
     
     
       54. A display panel according to claim 52 wherein the solid block comprises metal. 
     
     
       55. A display panel for a flat panel display comprising:
 a front face comprising a planar array of liquid crystal display (LCD) devices;   a back face comprising at least one solid block including first and second opposing faces that extend parallel to the array of LCD devices, wherein the first face is facing toward the array of LCD devices and the second face is facing away from the array of LCD devices, the first face including therein an array of reflector cavities;   at least one LED device mounted in a respective reflector cavity such that, in operation, the reflector cavity reflects light that is emitted by the at least one LED device that is mounted therein away from the reflector cavity;   wherein the at least one solid block comprises a plurality of solid block tiles that are arranged in an array that is congruent to the planar array of LCD devices.   
     
     
       56. A display panel according to claim 55 wherein the at least one LED device is configured to emit light that appears as white light. 
     
     
       57. A display panel according to claim 55 wherein the solid block comprises metal. 
     
     
       58. A display panel for a flat panel display comprising:
 a front face comprising a planar array of liquid crystal display (LCD) devices;   a back face comprising at least one solid block including first and second opposing faces that extend parallel to the array of LCD devices, wherein the first face is facing toward the array of LCD devices and the second face is facing away from the array of LCD devices, the first face including therein an array of reflector cavities;   at least one LED device mounted in a respective reflector cavity such that, in operation, the reflector cavity reflects light that is emitted by the at least one LED device that is mounted therein away from the reflector cavity;   wherein the at least one solid block comprises a plurality of solid block bars that are arranged face-to-face in an array that is congruent to the planar array of LCD devices.   
     
     
       59. A display panel according to claim 58 wherein the at least one LED device is configured to emit light that appears as white light. 
     
     
       60. A display panel according to claim 58 wherein the solid block comprises metal.